Rear Differential System Disassembly And Assembly - Ezgo 1600xd Repair Manual

5.3 REAR DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY

1. Unscrew the differential case mounting bolts (1) (M10, 8 EA) to remove the side gear cover (2), spiral bevel gear
(3) and differential case (4) in order. ( If necessary, remove the taper roller bearings (LH/RH).)
7
-20
REAR AXLE - DISASSEMBLY, SERVICE AND ASSEMBLY
UUVW636A
UUVW638A
2. Pull out the spring pins (1) from the differential case
and tap the differential pinion shaft (2) to remove
the differential pinions (3), differential pinion wash-
ers (4) and differential pinion shaft. Then, remove
the side gears (6) and differential washers (7) from
the side gear cover (5) and differential case.
REMARK
• The needle bearing in the side gear cover cannot
be removed as it is pressed in the cover.
UUVW637A
UUVW639A
SUUV-W00 Apr. 2011