Service The Hopper Module; Service The Xy Transport Module; Service The Exit Transport Module; Cool The Tipper Heater / Power Down The Device - Magtek ExpressCard 2000 Hardware Service Manual

4 - Preventive Maintenance Procedure (EC3000)
4.6

Service the Hopper Module

Follow these steps to service the hopper transport:
1) Use the MCP Commands
Touchscreen) to move the hopper shuttle from the front to the rear of the device to verify the
movement is smooth and there is no belt slippage.
2) Only if the hopper transport rods are dirty, wipe off the dirt with a soft, lint-free cloth.
3) Check the hopper transport drive belt for signs of damage. If it is damaged, contact MagTek Support
Services for a replacement.
4.7

Service the XY Transport Module

Do not lubricate EC3000's gears, shafts, or bearings. They are made of self-lubricating
material, and lubricants can damage their surfaces.
1) If there is dirt, dust, or debris on the XY transport rods, wipe it off using a soft, lint-free cloth.
2) Use the MCP Commands
the XY transport from the front to the rear of the device to verify the movement is smooth and there is
no belt slippage. Leave the transport at the rear of the device.
3) Check the XY transport drive belt for any signs of damage. If it is damaged, contact MagTek Support
Services for a replacement.
4.8

Service the Exit Transport Module

No additional service is necessary for the Exit Transport, other than the roller cleaning described in
section 4.3 Clean Transport Rollers.
4.9

Cool the Tipper Heater / Power Down the Device

The tipper heater operates at temperatures that are not safe to touch. Be sure to cool
down the tipper heater to a safe working temperature before working on or near it.
1) On the touchscreen, navigate to
2) Press the
Set Heater OFF
3) Note the value under
tipper heater is not safe to touch.
4) Take note of the current time, and plan your work to allow enough time for the tipper heater to cool,
which can take up to 15 minutes. You may be able to use compressed air to cool it more quickly.
5) Power down the device.
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
page (see section 2.9 How to Use Maintenance Functions On the
page (see section 2.9.1 How to Use the MCP Commands Page) to move
>
Menu Settings
button to turn off the tipper heater.
. If the tipper temperature is 50°C or hotter, the
Current Tipper Temp
Page 67 of 356 (D99875607-91)
> to open the
Tipper Tipper
page.