Magtek ExpressCard 2000 Hardware Service Manual page 3

Table 0.1 - Revisions
Rev Number
1.01 Dec 11, 2013
2.01 Jan 14, 2014
3.01 May 5, 2014
4.01 Jun 27, 2014
50 Aug 15, 2014
60 Feb 13, 2015
61 Apr 10, 2015
70 May 1, 2015
80 Oct 30, 2015
81 Apr 8, 2016
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
Date
Initial release derived from 99875357-6.01, 33099078-2.01,
99875617-1.01, MagTek Support Services videos
Add removal / replacement for tipper heater, hopper module,
exit transport module, exit ramp and tipper module, MLB,
power controller, embedded PC, power supply, MSR,
touchscreen. Update some figures with improved renderings.
Add orientation to cardinal directions. Incorporate warnings
and re-order to support tipper cooling time. Re-order
Replacement and Adjustments chapters for more logical cross-
references. Improve cover removal/re-install instructions. Add
time estimates for replacements. Make terminology and order
of steps more consistent. Start section for troubleshooting
service-only issues. Add introduction to embosser alignment.
Update cleaning photos. Add sensor diagram. Improve content
about security of consumables. Fix image printer replacement
structure. Add details about top deck plate keys / slots.
Fix minor formatting issues; add step to move hopper shuttle
before removing side access doors; add advisory to not pinch
wires when removing left side access door.
Update troubleshooting information about uneven tipping;
general updates to tipper heater replacement.
Make parking hopper shuttle a standard part of preparation for
preventive maintenance and removal/replacement.
General cleanup and clarity enhancements; simplify embosser
replacement; modify power supply replacement to not tip
device; add AC filter remove/re-install; add Ethernet jack
remove/re-install; add right side cover replacement; add hopper
transport flex cable replacement; add section about retrieving
dropped hardware; fix MCP button name in hopper transport
cleaning per Support; fix cable orientation in embedded PC
replacement; general cleanup
Update hex wrench sizes for embosser replacement.
Update section 5.21 and section 1 to provide unboxing and re-
packaging steps for embosser module; update section 6.6 to add
information about calibrating embossed character relief height;
miscellaneous clarifications.
Add section 5.6 to support complete replacement of top access
door right latch per customer request; minor update to embosser
photos in section 5.21 and section 6.6.1.
Add steps to lubricate and test embosser hammer pin and
knuckle during preventive maintenance (section 3.12); fix ToC
Page 3 of 356 (D99875607-91)
Notes