5 - Removal and Re-installation
44) Test the new hopper module manually by pulling on the drive belt to move the hopper shuttle along
the full range from front to back. Do not pull directly on the hopper shuttle or you may damage
it. Make sure the shuttle does not touch any cables or other parts along its entire path, that the drive
motor at the rear of the device moves along with it, and that it does not make any unusual sounds,
such as clicking, rubbing, or grinding.
45) Perform any additional service that requires the device to be powered off and open.
46) Re-install the cover and top access door by following the steps in sections 5.3 and 5.5.
47) Pull on the hopper shuttle drive belt to move the hopper shuttle to the front of the device, just past
hopper 7 and before it rotates to the manual feed slot. Do not pull directly on the hopper shuttle or
you may damage it.
48) Re-install the card stock hoppers.
49) Close the top access door.
50) Re-attach the power cable, network cable, and any security hardware.
51) Power on the device.
52) Perform any relevant adjustments from section 6 Adjustments, notably section 6.2 How to
Calibrate the Hopper Transport Module.
53) On the touchscreen, navigate to
functions properly and the sample looks correct.
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
>
, create a sample card, and make sure the device
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