5 - Removal and Re-installation
5.7.2 Remove
To remove / open the side access doors, follow these steps:
1) Prepare the device for replacing parts by following the steps in section 5.1 How to Prepare the
Device for Removing / Re-installing Modules. At the end, the device should be powered down with
all external cables safely disconnected and the hopper shuttle parked near the front of the device.
2) Move the hopper shuttle to the front of the device near the manual feed slot (see section 2.8 How to
Safely Move Transports By Hand). This helps avoid damaging the hopper transport flex cable
when removing the right rear thumb screw.
3) If you are removing the left access door, lift the left side of the device and prop up the two left rubber
feet on a card weight atop a soft cloth or piece of cardboard. Be sure card weights do not stick out
past the rubber feet toward the left edge of the device. Alternatively, you may move the device to the
edge of the work surface so the left side of the device hangs 1" over the edge. This will make it easier
to remove the left access door and will protect the surface you are working on.
4) Open the top access door (see section 2.7 How to Open the Top Access Door).
5) Using a flashlight, locate the two thumb screws in the base plate on the side you want to open. These
screws lock into holes on the top of the side access door and hold it in place.
6) Being careful not to pinch any cables or wires between the screwdriver and the screw, use the long
No. 2 Phillips screwdriver to unscrew the two thumb screws.
7) Lower the side access door to free its bottom tabs from the cover, remove it, and set it aside.
Figure 5-32 - Removing the Left Side Access Door (FRONT LEFT VIEW)
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
Figure 5-31 - Propping Up the Device's Feet (LEFT VIEW)
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