Table Of Contents - Magtek ExpressCard 2000 Hardware Service Manual

0 - Table of Contents

Table of Contents
Safety .................................................................................................................................................................. 5
Table of Contents .............................................................................................................................................. 6
1 Required Tools, Materials, and Documents ....................................................................................... 13
1.1 Required Tools ................................................................................................................................ 13
1.2 Suggested Tools ............................................................................................................................. 13
1.3 Required Materials ......................................................................................................................... 14
1.4 Suggested Materials ...................................................................................................................... 14
1.5 Required Software and Documents ............................................................................................ 15
2 Introduction ............................................................................................................................................. 16
2.1 Recommended Preparation for Service Appointments ........................................................... 17
2.2 Important Safety Information ...................................................................................................... 18
2.3 How to Handle ESD-Sensitive Parts ............................................................................................. 19
2.4 Introduction to ExpressCard Components .................................................................................. 20
2.5 Device Specifications ..................................................................................................................... 21
2.6 About Installation & Operation .................................................................................................... 21
2.7 How to Open the Top Access Door .............................................................................................. 21
2.8 How to Safely Move Transports By Hand .................................................................................... 22
2.8.1 XY Transport Carriage............................................................................................................ 22
2.8.2 Hopper Transport Shuttle ..................................................................................................... 23
2.9 How to Use Maintenance Functions On the Touchscreen ........................................................ 24
2.9.1 How to Use the MCP Commands Page .............................................................................. 25
2.9.2 How to Use the Sensor Utility Page ..................................................................................... 27
2.9.3 How to Use the Embosser Utility Page................................................................................ 31
2.9.3.1 About the Embosser Utility Page ................................................................................. 31
2.9.3.2 How to Move the Embosser Wheel ............................................................................. 31
2.9.3.3 How to Move the Embosser Cams (Hammers) ......................................................... 32
2.9.3.4 How to Change the Embosser Character Depth and Dwell Time ........................... 32
2.9.4 How to Use the Character Mapping Page .......................................................................... 34
3 Preventive Maintenance Procedure (EC2000) ................................................................................... 36
3.1 Prepare the Device for Preventive Maintenance ....................................................................... 38
3.2 Clean the Card Path ....................................................................................................................... 38
3.3 Clean All Transport Rollers ........................................................................................................... 38
3.4 Update the Software ...................................................................................................................... 41
3.5 Update the Firmware ..................................................................................................................... 42
3.5.1 Check Firmware Revision Numbers .................................................................................... 42
3.5.2 Update the Main Logic Board (Controller) Firmware ........................................................ 43
3.5.3 Update the Image Printer Firmware ................................................................................... 45
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 6 of 356 (D99875607-91)