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Magtek ExpressCard 2000 Replacement Manual

Instant issuance card personalization system xy transport ribbon cable replacement procedure.
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Download this manual See also: Manual
ExpressCard 2000
Instant Issuance Card Personalization System
XY Transport Ribbon Cable Replacement Procedure
September 22, 2014
Manual Part Number:
99875704-1.01
REGISTERED TO ISO 9001:2008
MagTek I 1710 Apollo Court I Seal Beach, CA 90740 I Phone: (562) 546-6400 I Technical Support: (888) 624-8350
www.magtek.com

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Summary of Contents for Magtek ExpressCard 2000

  • Page 1 Instant Issuance Card Personalization System XY Transport Ribbon Cable Replacement Procedure September 22, 2014 Manual Part Number: 99875704-1.01 REGISTERED TO ISO 9001:2008 MagTek I 1710 Apollo Court I Seal Beach, CA 90740 I Phone: (562) 546-6400 I Technical Support: (888) 624-8350 www.magtek.com...
  • Page 2 No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc. MagTek® is a registered trademark of MagTek, Inc.
  • Page 3 Use materials and supplies specifically designed for MagTek devices. Using unsuitable materials may result in poor performance, and in some cases may be hazardous. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 3...

  • Page 4: Table Of Contents

    Introduction ..........................6 XY Transport Ribbon Cable Replacement Procedure ............7 Prepare the Device ......................7 Remove / Re-install the XY Transport Ribbon Cable ............ 8 ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 4...

  • Page 5: Required Tools, Materials, And Documents

    Quantity Description 33011009 1 ea. ASM KIT,STARTER,SPARE,FIELD SERVICE,EC2000 Required Software and Documents MagTek recommends loading the following required software and documents on a USB thumb drive or service laptop before visiting the customer site. Part Number Quantity Description 99875600 1 ea.

  • Page 6: Introduction

    2 - Introduction Introduction This procedure describes how to replace the XY transport ribbon cable in the ExpressCard 2000 (EC2000), and is based on content in 99875607 ExpressCard 2000 Hardware Service Manual. It assumes the reader is familiar with basic operation of the ExpressCard 2000’s user and maintenance functions, so many of the cross-references to deeper “how-to”...

  • Page 7: Xy Transport Ribbon Cable Replacement Procedure

    5) Power down the device. 6) Disconnect the device’s power and network cables and any security hardware. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 7...

  • Page 8: Remove / Re-Install The Xy Transport Ribbon Cable

    2) Move the XY transport to the front of the device to expose its cable and its connection to the circuit board (“breakout board”) on the base plate of the device (see Figure 3-2 and see 99875607 ExpressCard 2000 Hardware Service Manual for details). ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 8...
  • Page 9 Figure 3-3 - Unlocking XY Transport Ribbon Cable (TOP VIEW FROM LEFT / REAR LEFT VIEW) 4) Open the clip that secures the ribbon cable to the top deck plate. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 9...
  • Page 10 5) Disconnect the ribbon cable from the breakout board on the top deck plate, and set the cable aside. 6) If there is adhesive on any of the connectors, peel or gently scrape it off and discard it. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 10...
  • Page 11 Figure 3-5 - Locking XY Transport Ribbon Cable In Place (TOP VIEW FROM LEFT) 3) Make sure the loose end of the cable says TO J2 X CLAMP BOARD and is oriented as shown in Figure 3-6. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 11...
  • Page 12 Figure 3-7 - XY Transport Ribbon Cable Installed (TOP VIEW FROM LEFT) 5) Push the retaining clips down toward the printed circuit board and pinch to lock them in place. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Ribbon Cable Replacement Procedure Page 12...
  • Page 13 3 - XY Transport Ribbon Cable Replacement Procedure 6) Move the XY transport to the rear of the device (see 99875607 ExpressCard 2000 Hardware Service Manual) and inspect it to make sure it looks like Figure 3-1. 7) Use the belt to push the XY Transport back and forth across the full length of the rails to make sure the ribbon cable moves as it should: a) The ribbon cable should wind and unwind in a straight line;...

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