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Magtek ExpressCard 2000 Manual

Instant issuance card personalization system xy transport module replacement procedure
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ExpressCard 2000
Instant Issuance Card Personalization System
XY Transport Module Replacement Procedure
September 22, 2014
Manual Part Number:
99875703-1.01
REGISTERED TO ISO 9001:2008
MagTek I 1710 Apollo Court I Seal Beach, CA 90740 I Phone: (562) 546-6400 I Technical Support: (888) 624-8350
www.magtek.com

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Summary of Contents for Magtek ExpressCard 2000

  • Page 1 Instant Issuance Card Personalization System XY Transport Module Replacement Procedure September 22, 2014 Manual Part Number: 99875703-1.01 REGISTERED TO ISO 9001:2008 MagTek I 1710 Apollo Court I Seal Beach, CA 90740 I Phone: (562) 546-6400 I Technical Support: (888) 624-8350 www.magtek.com...
  • Page 2 No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of MagTek, Inc. MagTek® is a registered trademark of MagTek, Inc.
  • Page 3  Use materials and supplies specifically designed for MagTek devices. Using unsuitable materials may result in poor performance, and in some cases may be hazardous. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 3...

  • Page 4: Table Of Contents

    XY Transport Module Replacement Procedure ..............7 Prepare the Device ......................7 Remove / Re-install the XY Transport Module ............... 8 How to Calibrate the XY Transport Module ..............12 ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 4...

  • Page 5: Required Tools, Materials, And Documents

    Quantity Description 33011009 1 ea. ASM KIT,STARTER,SPARE,FIELD SERVICE,EC2000 Required Software and Documents MagTek recommends loading the following required software and documents on a USB thumb drive or service laptop before visiting the customer site. Part Number Quantity Description 99875600 1 ea.

  • Page 6: Introduction

    2 - Introduction Introduction This procedure describes how to replace the XY transport module in the ExpressCard 2000 (EC2000), and is based on content in 99875607 ExpressCard 2000 Hardware Service Manual. It assumes the reader is familiar with basic operation of the ExpressCard 2000’s user and maintenance functions, so many of the cross-references to deeper “how-to”...

  • Page 7: Xy Transport Module Replacement Procedure

    5) Power down the device. 6) Disconnect the device’s power and network cables and any security hardware. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 7...

  • Page 8: Remove / Re-Install The Xy Transport Module

    99875607 ExpressCard 2000 Hardware Service Manual. Stop at the point where the top access door is leaning up and back behind the device. 2) Move the XY transport toward the front of the device (see 99875607 ExpressCard 2000 Hardware Service Manual for details).
  • Page 9 7) Locate the connectors in the middle of the Y stepper connection cable, which runs along the left rail of the XY transport (see Figure 3-4). 8) Hold the two connectors (not the wires), and disconnect them. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 9...
  • Page 10 9) Use the 1/8” Allen wrench to remove the three screws securing the XY transport to the top deck plate near the rear of the device (see Figure 3-1) and set them aside. 10) Move the XY transport toward the rear of the device (see 99875607 ExpressCard 2000 Hardware Service Manual for details).
  • Page 11 Figure 3-5 - XY Transport Base Keys and Top Deck Plate Holes (TOP RIGHT VIEW) 4) Move the XY transport carriage toward the rear of the device (see ExpressCard 2000 Hardware Service Manual for details).

  • Page 12: How To Calibrate The Xy Transport Module

    16) Make sure the card is pushed far enough toward the front of the device that it pushes on and raises the metal justifier flag next to the printer exit (even just a little bit is OK). ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 12...
  • Page 13 8) If the card doesn’t fit all three of these conditions, adjust the handoff location by following these steps: a) Navigate to > > to open the first Menu Settings Edit Config Configuration Editing password page. ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 13...
  • Page 14 11) Press the button to eject the card into the card output hopper. Exit Eject 12) Press the button to return to the Status page. Status ExpressCard 2000| Instant Issuance Card Personalization System | XY Transport Module Replacement Procedure Page 14...

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