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OWNER’S GUIDE GASOLINE POWERED VEHICLE 646286 ISSUED MAY 2015 REVISED NOVEMBER 2015...
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WELCOME Thank you for purchasing this vehicle. Before you drive the vehicle, read this Owner’s Guide. This guide contains mainte- nance and operation information. The illustrations can show items that are optional for your vehicle. You can do most of the service procedures in this guide with common, automotive hand tools. If necessary, contact your service representative for information about how to service the vehicle as shown in the Periodic Service Schedule.
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These are the original instructions as defined by 2006/42/EC. TO CONTACT US E-Z-GO Division of Textron Inc. 1451 Marvin Griffin Road. Augusta, Georgia, USA 30906-3852 North America: Technical Assistance & Warranty PHONE: 1-800-774-3946 FAX: 1-800-448-8124 Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: 1-800-752-6175 International PHONE: 001-706-798-4311 FAX: 001-706-771-4609...
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NOTES This vehicle was designed and manufactured in the United States of America (USA). The standards and specifications listed in the following text originate in the USA unless other- wise indicated. Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective. Overfilling the battery can void the warranty.
TABLE OF CONTENTS SAFETY GENERAL ......................... 1 NOTICES, CAUTIONS, WARNINGS AND DANGERS ............ 1 GENERAL OPERATION....................3 MAINTENANCE ........................ 4 VENTILATION........................5 LABELS AND PICTOGRAMS................... 6 GENERAL SPECIFICATIONS APPROXIMATE VEHICLE DIMENSIONS ..............17 TURNING DIAMETER AND INCLINE INFORMATION ..........19 INTRODUCTION CONTROLS AND INDICATORS ..................
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TABLE OF CONTENTS LABELS AND PICTOGRAMS..................35 SUN TOP AND WINDSHIELD (IF EQUIPPED)............... 35 MAINTENANCE VEHICLE CLEANING AND CARE................... 37 ENVIRONMENTAL CONCERNS ..................37 Battery Disposal ....................38 LIFTING THE VEHICLE....................38 How to Lift the Entire Vehicle: ................38 How to Lift the Rear of the Vehicle Only: ............39 How to Lift the Front of the Vehicle Only: ............39 Lower the Vehicle: ....................39 WHEELS AND TIRES......................
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TABLE OF CONTENTS HARDWARE ........................50 AIR INTAKE AND COOLING FINS................. 50 REAR AXLE ........................51 Checking the Lubricant Level ................51 AIR CLEANER INSPECTION AND REPLACEMENT............. 51 Cleaning the Air Filter Element ................51 SPARK PLUGS....................... 52 BATTERY REMOVAL AND INSTALLATION..............52 PROLONGED STORAGE....................
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SAFETY GENERAL For any questions about material in this manual, contact an authorized representative. Read and understand all labels on the vehicle. Always replace any damaged or missing labels. Steep hills allow the vehicle to move at faster speeds than normal speeds on a flat surface.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Engine exhaust from this product contains chemicals known, in certain quantities, to cause can- cer, birth defects, or other reproductive harm. The exhaust emissions of this vehicle’s engine complies with regulations set forth by the Environmental Protection Agency (EPA) of the United States of America (USA) at time of manufacture.
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold. The information contained in this manual is subject to change without notice. E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL.
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Read the following text and warnings before you service the vehicle. Normal use, wear or abuse can cause some components on the vehicle to fail. The manufacturer cannot know all possible component failures or the methods that failures can occur.
SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. • Use insulated tools within the battery area to prevent sparks or battery explosion. • Use specified replacement parts. DO NOT use replacement parts of less quality. •...
BEFORE OPERATING READ all warning labels and the owner’s manual. Contact an authorized E-Z-GO dealer or visit www.ezgo.com for a replacement manual. This vehicle is equipped for personal use in most communities. However, state law or local rules may require additional equipment in your community.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. This device is ONLY to be used for towing E-Z-GO vehicles. NEVER tow other vehicles or equipment. READ Owner’s Manual before towing. NO RIDERS in towed cars. FULLY ENGAGE coupling.
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SAFETY Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 250 lbs. 110 kg 4 in. 10 cm / 25% 610631 610631 Owner’s Guide...
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DO NOT OPERATE PEDAL IF USING DRUGS OR ALCOHOL DO NOT OPERATE VEHICLE WHEN LIGHTNING IS IN THE AREA READ THE MANUAL REPLACEMENT WARNING: AVAILABLE AT NEGATIVE GROUND www.ezgo.com ELECTRICAL SYSTEM 608818 WARNING: SHORTING ACROSS TERMINALS MAY CAUSE BATTERY EXPLOSION Owner’s Guide...
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SELECTOR TO ‘R’ * TURN KEY TO ‘OFF’ * PRESS ACCELERATOR * PRESS ACCELERATOR * APPLY PARKING BRAKE PEDAL GENTLY PEDAL GENTLTY 614044 www.ezgo.com www.ezgo.com 614044 ELECTRIC FORWARD OPERATION REVERSE OPERATION PARK VEHICLE * TURN KEY TO ‘R’ * TURN KEY TO ‘OFF’...
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* NO PASSENGERS IN TOWED ENGAGE WARNING INSPECT TOW BAR DO NOT VEHICLES LOCKING SYSTEM EVERY 30 DAYS DRIVE * DO NOT TOW VEHICLES OVER COLLAR FAST UNEVEN TERRAIN 10% MAXIMUM SLOPE FOR TOWING VEHICLES READ THE MANUAL REPLACEMENT AVAILABLE AT www.ezgo.com Owner’s Guide...
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DO NOT STAND UP REPLACEMENT TO LOCAL LAWS AND OCCUPANTS IN AND KEEP ENTIRE AVAILABLE AT REGULATIONS EACH SEAT BODY INSIDE www.ezgo.com VEHICLE www.ezgo.com CHILDREN MUST BE DO NOT STAND IN FRONT ACCOMPANIED BY OF OR BEHIND VEHICLE AN ADULT DO NOT ALLOW...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. GENERAL SPECIFICATIONS MODEL: RXV TYPE: GASOLINE POWERED FLEET GOLF CAR MODEL YEAR: 2016 Part No:. 638541G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13.5 hp (10.1 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train:...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: RXV FREEDOM™ TYPE: GASOLINE POWERED PERSONAL GOLF CAR MODEL YEAR: 2016 Part No:. 638543G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13.5 hp (10.1 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train: Overhead valve...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: SHUTTLE™ 2+2 RXV TYPE: GASOLINE PERSONNEL CARRIER MODEL YEAR: 2016 Part No:. 638545G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13.5 hp (10.1 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki z Valve Train: z Fuel System:...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MODEL: RXV SHUTTLE™ 2+2 High Speed Gas TYPE: GASOLINE PERSONNEL CARRIER MODEL YEAR: 2016 Part No:. 638547G01 PRODUCT SPECIFICATION CONFIGURATION HIGHLIGHTS Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki Valve Train:...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPROXIMATE VEHICLE DIMENSIONS 68.50” 68.50” (174 cm) (174 cm) 45.7” (116 cm) 65.7” (167 cm) 35.5” 94.5” (90 cm) (240 cm) 38”...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 74” (188 cm) 45.7” (116 cm) 65.7” 35.5” (167 cm) (90 cm) 105.5” 38” (268 cm) (97 cm) 47”...
GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. TURNING DIAMETER AND INCLINE INFORMATION RECOMMENDED MAX SIDE TILT SIDE TILT RECOMMENDED MAX RAMP 25% GRADE OR 14° MAX 4°...
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GENERAL SPECIFICATIONS Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. INTRODUCTION CONTROLS AND INDICATORS Vehicle controls and indicators consists of: Key Switch Fuel Gauge (if equipped) Head Light Switch (if equipped) Turn Signal Switch (if equipped) Horn Button (if equipped) Center Compartment...
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. FEATURES General Information Key Switch To decrease the risk of component damage, stop the vehicle before you move the key switch or the direction selector.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. 12-Volt Power Outlet (if equipped) A 12-Volt power outlet (7) is located to the left of the center com- partment.
INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Accelerator Pedal Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death. With the key switch in the ON position, press the accelerator pedal (12) to start the engine.
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INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Steering Wheel The steering wheel (17) controls the direction of vehicle travel (Figure 4). Figure 4 Rear Seat and Cargo Platform (if equipped) Rear passengers must stay in the seat and hold both the hand rail and rear handle while the vehicle is in motion.
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INTRODUCTION Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. OPERATING PROCEDURES SERIAL NUMBER LOCATION Three serial number and manufacture date code labels are on the vehicle. One of the labels is found on the steering col- umn, the second label is found on the frame member under the front splash shied on the driver side, and the third is found on the passenger side frame rail at the rear of the vehicle (Figure 1).
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BEFORE INITIAL USE Read, understand and follow the safety label on the cup holder. Make sure you understand how to safely operate the vehicle and its equipment.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. When possible, stay in approved areas. Do not drive on steep slopes. Do not drive fast downhill. Sudden stops or change of direction can cause a loss of control. Use the brake to control the speed of the vehicle when you drive down a slope.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Accelerator Pedal Operation Accidental movement of the accelerator pedal can cause the vehicle to suddenly move and cause severe injury or death.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The center of gravity of the load must be less than 4 inches (10 cm) above the platform. Do not put more than the specified capacity on the platform.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Run-In Avoid full throttle starts and fast acceleration until the engine has reached operating temperature. All engines use more oil than normal during the first hours of operation. As internal moving parts are run-in, oil use will gradually decrease until the rate of use stabilizes.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Starting Vehicle On A Hill To decrease the risk of roll-back, do not release the brake until the engine has started. Do not use the accelerator and engine to hold the vehicle on a hill.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Do not use gasoline that contains methanol. High altitude or heavy use/load applications can benefit from higher octane gasoline. FUEL TANK The fuel tank is found below the seat on the passenger side of the vehicle.
OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BATTERY Heavy use of accessories drains the battery which can leave insufficient reserve to start the vehicle. The vehicle uses a starter/generator to start the engine and charge the battery. The engine will not idle. The battery does not charge while the vehicle is stopped.
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OPERATING PROCEDURES Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. MAINTENANCE VEHICLE CLEANING AND CARE Read and understand all instructions supplied by the manufacturer of the pressure washer before use.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Battery Disposal Return used batteries to the manufacturer or lead smelter for recycling. For neutralized spills, put residue in acid-resis- tant containers with absorbent material, sand or earth and discard according to state and federal regulations for acid and lead compounds.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. How to Lift the Rear of the Vehicle Only: Install wheel chocks in front and behind each front wheel. Center the jack under the bagwell.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Protect face and eyes when removing a tire valve core. Use only sockets made for use with impact wrenches to decrease the risk of injury caused by a broken socket.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. With the valve stem to the outside of the wheel, Valve Stem Cap install the wheel on the hub with lug nuts. Tighten the lug nuts (1) with your fingers in the cross-sequence pattern shown.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. VEHICLE WITH A DISCHARGED BATTERY To decrease the risk of severe injury or death from accidental movement, do not use jumper cables to start the vehicle.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Hauling Make sure you secure the vehicle and all items before you transport a vehicle on a trailer. DO NOT allow any people on a vehicle being transported on a trailer. Remove the windshield before you transport vehicle on a trailer.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Be careful when you use aerosol containers near battery terminals. Insulate metal containers to decrease the risk of a short-circuit or explosion if the container is dropped across the battery ter- minals.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. The oil dipstick/fill cap must be in place before operating the engine. Failure to install the dipstick/fill cap will result in oil becoming contaminated and/or oil being discharged into the engine compartment.
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MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Clean the area around the oil filter. Use a filter wrench (3) to remove the oil filter (4) from the engine and allow the oil to drain. The O-ring (5) may have remained on the engine (6) or the filter (7).
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Starter Generator Belt Tension Tool List Qty. Tool List Qty. Belt Tension Gauge ............. 1 Wrench, 3/4”..............1 Wrench, 9/16”.............. 2 Ratchet................
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Adjusting the Belt Loosen the starter/generator pivot bolt. While holding the lower adjusting nut with a wrench, loosen the upper jam nut with another wrench.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. BRAKES Always inspect the pedal travel before you operate a vehicle to confirm brake function. Make sure you do all brake tests in a safe location with regard to the safety of all personnel. A subtle loss of performance can occur over time;...
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. HARDWARE Normally, three classes of standard hardware and three classes of metric hardware are used in the vehicle. Grade 5 hardware is identified by the three marks on the hexagonal head;...
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REAR AXLE The rear axle is provided with a lubricant level check plug located on the driver side at the rear of the housing. Unless leakage of rear axle lubricant is evident, an annual lubricant check is sufficient.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. SPARK PLUGS Tool List Qty. Tool List Qty. Spark Plug Socket, 13/16”........... 1 Anti-Seize Compound ..........AR Ratchet ................ 1 Torque Wrench, ft.
MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PROLONGED STORAGE Do not handle fuel in an area that is not adequately ventilated. Do not smoke near the fuel tank or refuel near open flame or electrical items which could produce a spark.
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MAINTENANCE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. PERIODIC SERVICE SCHEDULE PERIODIC SERVICE SCHEDULE - CHECK - CHECK & ADJUST - CLEAN - REPLACE C&A REMARKS ...
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PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. REMARKS Steering Assembly - excessive play, loose or missing hardware Tie Rods - excessive play, bent rods, loose or missing ...
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PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
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PERIODIC SERVICE SCHEDULE Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Manual...
APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. APPENDIX A DECLARATION OF CONFORMITY Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Owner’s Guide...
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APPENDIX A Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers. Notes: Owner’s Guide...
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Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer can not know all possi- ble component failures or the methods that failures can occur. A vehicle in need of repair does not operate correctly and can Read the following the warnings before you operate be dangerous.
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E-Z-GO Textron, Inc. 1451 Marvin Griffin Road Augusta, Georgia 30906-3852 USA CONTACT US: North America: Technical Assistance & Warranty Phone: 1-800-774-3946, FAX: 1-800-448-8124 Service Parts Phone: 1-888-GETEZGO (1-888-438-3946), FAX: 1-800-752-6175 International: Phone: 001-706-798-4311, FAX: 001-706-771-4609 Service Parts Manuals, as well as Repair and Service Manuals are available from a local Distributor, an authorized Branch, Genuine E-Z-GO Parts &...