KIP 9000 Service Manual page 485

KIP 9000 Preventative Maintenance Procedure
Step #1 - Prepare Machine.
Ask user about printer performance / image quality.
Print internal test prints 1 & 3. Review Quality.
Locate the "KIP 9000 PM Schedule" Form and check off each item completed.
Replace noted items as this procedure progresses.
Remove drum and place into supplied box.
Remove top covers to remove process unit / assemblies.
Step #2 - Corona Units
Clean Grid Screen with Simple Green, and then rinse with water. Allow to dry on
paper towel.
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Clean 1 charge wires and case with glass cleaner.
Clean transfer / separation wires and case with glass cleaner.
Step #3 - Clean interior of printer
Separation fans / air guides.
Transport belts.
Transfer guide plates etc.
Step #4 - Development Unit
Clean spacing rollers.
Vacuum toner dust from ends of developer unit.
Vacuum around toner hopper inlet.
Clean and lubricate gears as needed with G501 grease / Lithium grease.
Step #5 - LED Print Head.
Clean fiber optic lens with glass cleaner and a lint-free cloth.
Step #6 - Paper Decks
Vacuum paper dust.
Inspect media spools for damage.
Step #7 - Air Flow
Vacuum ozone filters.
Confirm that all fans and blowers are clean and operational.
Step #8 - Fuser Section
Clean upper nails.
Shift upper nails (left / right / center etc.)
Clean lower nails.
Clean and lubricate gears as needed with high temperature grease.
Step #9 - Cutter Assembly
Clean paper dust.
Periodically apply oil to cutter pad.
Step #10 Run test pattern #1 and #3 to verify print quality. Save copies.
Step #11 Clean panels and covers.
Step #12 Speak with key operator on your evaluation / status.
every 80,000 linear feet