SSANGYONG Y200 Manual page 1505

SSANGYONG Y200
TRANSFER CASE - TOD 5D2-83
20. Install the magnet in the slot in the front case just
above the oil filter leg.
21. Install the front output shaft in the front case.
22. Install the thrust washer on the rear output shaft.
YAD5D610
23. Install the chain, drive sprocket and driven
sprocket as an assembly over the output shaft.
Notice: The driven sprocket (on the front output
shaft) must be installed with the marking REAR
facing toward the rear case, if so marked.
Drive sprocket has a bushing pressed into it.
YAD5D620
24. Install tone wheel onto the front output shaft. Make
sure the spline on the tone wheel engages the
spline on the front output shaft.
25. Install clutch pack assembly onto the rear output
shaft. Make sure the spline of the clutch pack
engages to the spline of the sprocket.
YAD5D630
26. Install snap ring onto the rear output shaft. Start
the snap ring over the spline and use the wave
spring to seat the snap ring in the snap ring
groove.
If the snap ring will not install, the thrust washer
inside the clutch pack may not be seated properly.
27. Install wave spring, insulator washer and armature.
(Three offset slots must align with housing to be
installed)
Notice: Three slots on the thrust washer must be
aligned with the three tabs on the clutch pack
housing.
YAD5D640