SSANGYONG Y200 Manual page 1280

SSANGYONG Y200
AUTOMATIC TRANSMISSION 5A-185
C3 Clutch and Reverse Sun Gear Assembly
Tools Required
0555-336259
0555-336260
1. Check the orifices in the cylinder are clear of ob-
structions.
2. Check the C3 cylinder bush outside diameter and
the centre support inside diameter are in good con-
dition and not damaged. Coat the sealing rings
with automatic transmission fluid and fit into the
C3 cylinder grooves.
3. Check the reverse sun gear splines, grooves and
thrust face for condition. Coat the 'O' ring with
automatic transmission fluid and fit it to the groove
of the reverse sun gear.
4. Lubricate the C3 washer with petroleum jelly and
fit to the inner face of the reverse sun gear.
5. Install the reverse sun gear in the C3 cylinder, en-
suring that the 'O' ring compression is adequate
but not excessive.
Notice: 'O' rings must not be twisted in the
grooves.
KAA5A0P0
6. Coat the C3 piston 'O' rings with automatic trans-
mission fluid and fit the small 'O' ring onto the
inner ring and the large 'O' ring onto the outer
ring of the C3 piston.
7. Check that the bleed orifices of the piston are
clean and clear of obstructions.
8. Install the C3 piston in the cylinder until the outside
diameter of the piston enters the inside diameter
of the cylinder.
Notice: Take care not to cut the 'O' ring.
KAA5A0Q0
9. Assemble the spring and spring retainer on the
piston. Using 0555-336259 clutch spring
compressor compress the spring sufficiently to
enable the installation of the retaining circlip,
ensuring that the circlip is firmly seated in the
groove, and remove the tool.
10. Fit the C3 wave plate to the C3 piston face,
ensuring that one crest of the wave plate of the
C3 piston face is aligned over one of the piston
orifices.
KAA5A730
Clutch Spring Compressor
Clutch Pack Clearance Kit