General Diagnosis - SSANGYONG Y200 Manual

5D1-10 PART TIME - T/C
DIAGNOSTIC INFORMATION AND PROCEDURES
Symptoms
Electric shift problems
Cannot front wheel
drive when shifted
4H,4L
Noise in 4WD opera-
tion
Noise in 4H or 4L
Transfer case oil
leakage

GENERAL DIAGNOSIS

Check
•
Faulty or damaged TCCU, speed
sensor, motor, clutch or internal wirings
•
Damaged or worn shift cam, hub, fork
and rail shift
•
Binding shift fork, hub collar or gear
•
Broken drive chain
•
Improper or low oil
•
Loosened bolts or mounted parts
•
Noisy T/C bearing
•
Gear abnormal noise
•
Worn or damaged sprockets or drive
chain
•
Incorrect tire pressure
•
Cracked transfer case
•
Leakage from other parts
•
Breather clogging
•
Improper or too much oil
•
Loosened sealing bolts
•
Improperly applied sealant
•
Worn or damaged oil seal
Action
•
Overhaul and check, replace if neces-
sary.
•
Overhaul and check for wear and
damage.
•
Replace if necessary.
•
Check sliding parts, replace if neces-
sary.
•
Drain and replace with specified oil.
•
Retighten as specified.
•
Disassemble bearings and parts and
check for wear or damage. Replace if
necessary.
•
Check for wear and damage including
speedometer gear, replace if neces-
sary.
•
Disassemble and check for wear and
damage, replace if necessary.
•
Adjust tire pressure.
•
Replace the case.
•
Clean case and parts and check for
leakage.
•
Remove breather hose and clean,
replace if necessary.
•
Use specified oil and adjust oil level.
•
Retighten
•
Use specified sealant and retighten.
•
Replace
SSANGYONG Y200