SSANGYONG Y200 Manual page 1417

5D1-38 PART TIME - T/C
Input Shaft
Cross Sectional View
YAD5D830
Front Output Shaft
1. Install the deflector on the yoke.
2. Position the output shaft in transfer case and install
the companion flange assembly, oil seal, washer
and nut.
3. Holding the companion flange, tighten the nut.
Installation Notice
Tightening Torque
YAD5D840
Reduction Shift Parts
1. Install the new pin, roller and retainer into the
reduction shift fork.
2. Press the pin, roller and retainer into the reduction
spilt fork bore completely.
Notice: Make sure that the cam roller turns freely.
3. Install the 2 fork facing on the reduction shift fork
assembly.
4. Install the reduction shift fork onto the previously
installed reduction hub in the transfer case.
5. Install the output shaft spline into the reduction
YAD5D850
hub and engage the output shaft end with input
shaft bearing.
Notice: For installation of the output shaft,
assemble the oil pump temporarily.
346 - 380 N•m
SSANGYONG Y200