SSANGYONG Y200 Manual page 1504

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5D2-82 TRANSFER CASE - TOD
14. Place the tangled snap ring in the case. Expand
snap ring with snap ring pliers and install planetary
carrier assembly. Check installation by holding
the case and carefully tapping the face of the input
shaft against a wooden block to make sure the
snap ring is installed.
15. Remove all traces of gasket sealant from the front
case and mounting adapter mating surfaces.
Install a bead of gasket sealant on the surface of
the front case.
YAD5D570
16. Install the high-low shift fork and high-low collar as
an assembly into the front planet.
17. If new pump is used, align the flat of the output
shaft and the flat of the pump. Slide the pump onto
the output shaft.
YAD5D580
18. Inspect the outside surfaces and bore of the oil
pump.
YAD5D590
19. Install the output shaft and oil pump in the input
shaft.
Make sure that the internal splines of the ouput
shaft engage the internal splines of the high-low
shift collar.
Make sure that the oil pump retainer arm and oil
filter leg are in the groove and slot of the front case.
YAD5D600
SSANGYONG Y200

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