SSANGYONG Y200 Manual page 1420

SSANGYONG Y200
Cover
1. Position the cover to be the open end up on the
work table.
2. Position the end of needle bearing to be
identification mark up and press into the cover
until upper end of bearing is 40.47 - 40.97 mm
below cover face that contacts with transfer case.
3. Press the ball bearing into the cover and install
the snap ring .
4. Install remaining parts as follows.
•
Install the 4 O-rings on the stud bolts of the
clutch coil assembly.
YAD5D900
•
Install the clutch coil assembly inside the cover
and tighten 3 nuts.
Installation Notice
Tightening Torque
•
Install the bearing and motor bearing into the
cover.
Cover Assembly
1. Install the return spring over rail shaft in the transfer
case.
2. Insert the magnet into the transfer case slot.
3. Apply 1.6mm bead of Loctite RTV 598 to the
transfer case mounting surface.
Notice: For installation of cover, align the transfer
case with cover not to use excessive force.
4. Install the cover onto the transfer case as follows:
•
Align the cover bores with transfer case pins.
•
Align the cover bearings with output shafts.
YAD5D910
•
Align the cover blind hole with rail shaft and
make sure that return spring is not cocked.
PART TIME - T/C 5D1-41
8 - 11 N•m
(71 - 97 lb-in)