07/11/02 09:32:40 61TA0000_190_0022
Conventional Brake Components
Front Brake Disc Replacement
NOTE: Keep any grease off the brake disc and brake
pads.
1. Raise the front of the vehicle, and support it with
safety stands in the proper locations (see page 1-9).
2. Remove the front wheel.
3. Remove the brake hose mounting bolts (A).
*01
B
12 x 1.25 mm
108 N·m
(11.0 kgf·m,
79.6 lbf·ft)
4. Remove the brake caliper bracket mounting bolts
(B), then remove the caliper assembly (C) from the
knuckle. To prevent damage to the caliper
assembly or brake hose, use a short piece of wire
to hang the caliper assembly from the
undercarriage. Do not twist the brake hose
excessively.
19-22
5. Remove the brake disc flat screws (A).
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
6. Remove the brake disc (B) from the front hub.
C
NOTE: If the brake disc is stuck to the front hub,
thread two 8 x 1.25 mm bolts (C) into the brake disc
to push it away from the front hub. Turn each bolt
90 degrees at a time to prevent the brake disc from
binding.
7. Install the brake disc in the reverse order of
removal.
NOTE: Before installing the brake disc, clean the
mating surfaces of the front hub and the inside of
the brake disc.
8. Clean the mating surfaces of the brake disc and the
inside of the wheel, then install the front wheel.
TA08A00D14300014721KBAT10
B
A
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
*02
C
8 x 1.25 mm