Assembly Of Transmission - Toyota 4-Runner 1985 Repair Manual

No.1
~
t' l
II
t1
No.2
~
00
MANUAL TRANSMISSION - G 52 Transmission
MT-55
. . Front
GM0059
WMOl14
GM0060
GM0047
ASSEMBLY OF TRANSMISSION
(See pages MT-39, 40)
1. INSERT CLUTCH HUB NO.1 AND NO.2 INTO HUB SLEEVE
(a) Install the clutch hub and shifting keys to the hub
sleeve.
(b) Install the shifting key springs under the shifting keys.
CAUTION: Install the key springs positioned so that their
end gaps are not in line.
2. INSTALL THIRD GEAR AND HUB SLEEVE NO.2 ON
OUTPUT SHAFT
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 3rd gear.
(d) Using a press, install the 3rd gear and hub sleeve No.2.
3. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial play.
(b) Using snap ring pliers, install the snap ring.
Mark C-l
1.75 - 1.80 mm
(0.0689 - 0.0709 in.)
0
1.80 - 1.85 mm (0.0709 - 0.0728
in.)
0-1 1.85 - 1.90 mm (0.0728 - 0.0748
in.)
E
1.90 - 1.95 mm
(0.0748 - 0.0768
in.)
E-l
1.95 - 2.00 mm
(0.0768 - 0.0787
in.)
F
2.00 - 2.05 mm
(0.0787 - 0.0807
in.)
F-l 2.05 - 2.10 mm (0.0807 - 0.0827
in.)