Assembly Of Transmission - Toyota 4-Runner 1985 Repair Manual

MT-24
Front
. .
No. 2
MANUAL TRANSMISSION - W46, 55 and 56 Transmission
No.1
WMOl13
WMOl14
WMOl15
WMOl16 WM0054
ASSEMBLY OF TRANSMISSION
(See pages MT -5,
6)
1. INSERT CLUTCH HUB NO.1 AND NO. 2 INTO HUB SLEEVE
(a) Install the clutch hub and shifting keys to the hub
sleeve.
(b) Install the shifting key springs under the shifting keys.
CAUTION: Install the key springs positioned so that their
end gaps are not in line.
2. INSTALL THIRD GEAR AND CLUTCH HUB NO.2 ON
OUTPUT SHAFT
(a) Apply gear oil to the shaft.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Using a press, install the 3rd gear and clutch hub
No.2.
3. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play, and
install it on the shaft.
Mark Thickness
mm (in.)
0
1.80 - 1.85
(0.0709 - 0.0728)
11
1.86 - 1.91
(0.0732 - 0.0752)
12 1.92 - 1.97 (0.0756 - 0.0776)
13 1.98 - 2.03 (0.0780 - 0.0799)
14
2.04 - 2.09 (0.0803 - 0.0823)
15 2.10 - 2.15 (0.0827 - 0.0846)
4. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance:
O.
1 0 - 0.25 mm
(0.0039 - 0.0098 in.)
Maximum clearance: 0.30 mm (0.0118 in.)