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MT-24
Engine Side •
MANUAL TRANSAXLE - C52 Transaxle
ASSEMBLY OF TRANSMISSION
(See pages MT-7 to 9)
1.
INSERT NO.
2
CLUTCH HUB INTO HUB SLEEVE
(a)
Install the clutch hub and shifting keys to the hub
sleeve.
(b)
Install the shifting key springs under the shifting
keys.
CAUTION:
Install the key springs positioned so that
.__ _ _ _ _ _ _ _ _ _ _ _ ____;;.c_MOOOB' " ' - --'
their end gaps are not in line.
82702 82701
82704
2.
INSTALL THIRD GEAR, NEEDLE ROLLER BEARINGS,
SYNCHRONIZER RING AND NO.
2
HUB SLEEVE
ASSEMBLY TO INPUT SHAFT
(a)
Apply MP grease to the needle roller bearings.
(b)
Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c)
Using a press. install the 3rd gear and No.
2
hub
sleeve.
3.
INSTALL SNAP RING
Select a snap ring that will allow minimum axial play and
install it on the shaft.
Mark
Thickness mm (in.)
Mark
Thickness mm (in.)
0
2.30
(0.0906)
3
2.48
(0.0976)
1
2.36
(0.0929)
4
2.54
(0.1000)
2
2.42
(0.0953)
5
2.60
(0.1024)
4.
MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge. measure the 3rd gear thrust
clearance.
Standard clearance:
0.10- 0.35
mm
(0.0039 - 0.0138
in.)
5.
INSTALL SYNCHRONIZER RING, NEEDLE ROLLER
BEARING, FOURTH GEAR AND RADIAL BALL
BEARING
(a)
Apply MP grease to the needle roller bearing.
(b)
Place the synchronizer ring on the gear and align the
SST
ring slots with the shifting keys.
(c)
Using SST, press in the radial ball bearing.
SST 09608-12010 (09608-00070)
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