Toyota 4-Runner 1985 Repair Manual page 387

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MT-56
MANUAL TRANSMISSION - G 52
Transmission
GM0061
GM0062
GM0063
GM0064
4.
MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance:
Maximum clearance:
0.10 - 0.25 mm
(0.0039 -
0.0098
in.)
0.25 mm (0.0098 in.)
5.
INSTALL SECOND GEAR AND HUB SLEEVE NO.1
(a)
Apply gear oil to the shaft and needle roller bearing.
(b)
Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c)
Install the needle roller bearing in the 2nd gear.
(d)
Using a press, install the 2nd gear and hub sleeve
No.1.
6.
INSTALL LOCKING BALL AND FIRST GEAR ASSEMBLY
(a)
Install the locking ball in the shaft.
(b)
Apply gear oil to the needle roller bearing.
(c)
Assemble the 1 st gear, synchronizer ring, needle roller
bearing and bearing inner race.
(d)
Install the assembly on the output shaft with the syn-
chronizer ring slots aligned with the shifting keys.
(e)
Turn the inner race to align it with the locking ball.

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