Toyota 4-Runner 1985 Repair Manual page 305

ST-10
1.0 kW Type
1.4 kW Type
STARTING SYSTEM - Starter
~
ST0028 STOO29
STOOD6
6. INSTALL FIELD FRAME WITH ARMATURE IN
MAGNETIC SWITCH ASSEMBLY
(a) Place the felt seal on the armature shaft (1.0 kW t\
(b)
(c)
(d)
(e)
only).
Place the O-ring on the field frame (1.4 kW type only).
Match the protrusion of the field frame with the
magnetic switch assembly.
Install the two through bolts.
Connect the coil lead to the terminal on the magnetic
switch assembly.
PERFORMANCE TEST OF STARTER
CAUTION: These tests must be performed within 3 to 5
seconds to avoid burning out the coil.
1. PERFORM PULL-IN TEST
(a) Disconnect the field coil lead from terminal C.
(b) Connect the battery to the magnetic switch as shown.
Check that the plunger moves outward. If the plunger
does not move, replace the magnetic switch.
2. PERFORM HOLD-IN TEST
While connected as above with the plunger out, discon-
nect the negative lead from terminal C. Check that the
plunger remains out.
If the plunger returns inward, replace the magnetic switch.
3. INSPECT PLUNGER RETURN
Disconnect the negative lead from the switch body. Check
that the plunger returns inward.
If the plunger does not return, replace the magnetic switch.