Subaru SVX 1992 Manual page 633

AWD SYSTEM [W2Fo) 3-4
Special tool :
DRIFT (398417700)
9) Press-fit companion flange with INSTALLER and Side gear thrust washers
WEIGHT.
INSTALLER (899874100)
Companion flange
n o
I
B3-181
Fig. 71
Side gear back clearance :
0.1 - 0.2 mm (0 .004 - 0.008 in)
Part No . Thickness mm (in)
383445201 0.75 - 0.80 (0 .0295 - 0.0315)
383445202 0.80 -0.85 (0 .0315 - 0.0335)
383445203
0.85 - 0.90 (0 .0335 - 0.0354)
(3) Check the condition of rotation after applying oil
to the gear tooth surfaces and thrust surfaces .
(4) After driving in pinion shaft lock pin, stake the
both sides of the hole to prevent pin from falling off.
(5) Install drive gear on differential case .
Torque (Drive gear bolt) :
93 - 113 N-m (9.5 - 11 .5 kg-m, 69 - 83 ft-lb)
Tighten diagonally while tapping the bolt heads .
10) Install self-locking nut with washer.
B3-182
Fig . 72
Torque (Drive pinion nut) :
167 - 196 N"m (17.0 - 20 .0 kg-m, 123 - 145 ft-lb)
11) Assembling differential case
Install side gears and pinion mate gears, with their
thrust washers and pinion mate shaft, into differential
case .
Apply gear oil on both sides of the washer and on the
side gear shaft before installing .
Insert the pinion mate shaft into the differential case by
aligning the lock pin holes.
(1) Measure the clearance between differential case
and the back of side gear .
(2) Adjust the clearance as specified by selecting
side gear thrust washer .
12) Before installing side bearing, measure the bearing
width by using a dial gauge, WEIGHT and GAUGE .
Standard bearing width:
20 .00 mm (0 .7874 in)
Set the dial gauge needle to zero, using a standard
bearing or block of specified height in advance.
GAUGE
WEIGHT
(398237700)
(398227700)
Side bearing
B3-183
Fig. 73
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