Subaru SVX 1992 Manual page 632

3-4 [W2FO]
AWD SYSTEM
(2) Measure the clearance N between the end of
Gauge and the end surface of Dummy Shaft by using
a thickness gauge.
Make sure there is no clearance between the case and
Gauge.
(3) Obtain the thickness of pinion height adjusting
washer to be inserted from the following formula,
and replace the temporarily installed washer with this
one .
T = To + N - (H x 0 .01) - 0 .20 (mm)
where
T = Thickness of pinion height adjusting washer
(mm)
To = Thickness of washer temporarily inserted
(mm)
N = Reading of thickness gauge (mm)
H = Figure marked on drive pinion head
(Example of calculation)
To = 2 .20 + 1 .20 = 3 .40 mm
N= 0 .23 mm H= +1,
T= 3.40+ 0.23-0 .01-0.20= 3.42
Result : Thickness = 3 .42 mm
Therefore use the washer 383605200 .
Pinion height adjusting washers
Part No . Thickness mm (in)
383495200 3 .09 (0 .1217)
383505200 3 .12 (0 .1228)
383515200 3 .15 (0 .1240)
383525200 3 .18 (0 .1252)
383535200 3 .21 (0 .1264)
383545200 3 .24 (0 .1276)
383555200 3 .27 (0 .1287)
383565200 3 .30 (0 .1299)
383575200
3.33 (0 .1311)
383585200 3 .36 (0 .1323)
383595200 3 .39 (0 .1335)
383605200 3 .42 (0 .1346)
383615200 3 .45 (0 .1358)
383625200 3.48 (0 .1370)
383635200 3.51 (0 .1382)
383645200 3 .54 (0 .1394)
383655200 3 .57 (0 .1406)
383665200 3 .60 (0 .1417)
383675200 3 .63 (0 .1429)
383685200 3.66 (0 .1441)
i
Drive pinion
INSTALLER '
(398177700)
I f
B3-178
Fig . 68
5) Insert drive pinion into differential carrier, install the
previously selected preload adjusting spacer and
washer .
6) Press-fit front bearing cone into case.
INSTALLER (899580100)
DUMMY COLLAR
(398507703)
WEIGHT (399780104) ° v
B3-179
Fig . 69
7) Insert spacer, then press-fit pilot bearing with
WEIGHT and INSTALLER .
INSTALLER (8995801
1)0)
Pilot bearing
B3-180
4) Install the selected pinion height adjusting washer on
drive pinion, and press the rear bearing cone into
position with INSTALLER.
Fig . 70
8) Fit a new oil seal with DRIFT.
Apply grease between the oil seal lips. (Refer to 1.)
Precautions for assembling.
26