Service Information; Troubleshooting - Honda NSS250S Manual

FRAME/BODY PANELS/EXHAUST SYSTEM

SERVICE INFORMATION

GENERAL
• This section covers removal and installation of the body panels and exhaust system.
• Serious burns may result if the exhaust system is not allowed to cool before components are removed or serviced.
• Always replace the exhaust pipe gasket after removing the exhaust pipe from the engine and always replace the muffler
gasket after removing the muffler from the exhaust pipe.
• When installing the exhaust system, loosely install all of the exhaust pipe fasteners. Always tighten the exhaust joint
first, then tighten the mounting fasteners. If you tighten the mounting fasteners first, the exhaust pipe may not seat
properly.
• Always inspect the exhaust system for leaks after installation.
• Be careful not to damage the tabs, hooks, holes and grooves.
• Route all hoses, cables, harness as shown in the Cable and Harness Routing (page 1-21).
TORQUE VALUES
Exhaust pipe stud bolt
Exhaust pipe joint nut
Left inner box lid screw
Left inner rail screw
Left outer box screw
Left outer rail screw
Seat hinge cover screw
Seat hinge nut
Damper stay bolt
Tail cap cover stay bolt/washer
Tail cap cover socket bolt
Parking brake lever nut
Front fender socket bolt
Muffler band bolt
Muffler protector bolt
Muffler mounting bolt
Luggage upper box screw
Reflector nut
Right inner box lid screw

TROUBLESHOOTING

Excessive exhaust noise
• Broken exhaust system
• Exhaust gas leak
Poor performance
• Deformed exhaust system
• Exhaust gas leak
• Clogged muffler
3-4
maxiscooter-club.ru
9 N·m (0.9 kgf·m, 6.6 lbf·ft)
29 N·m (3.0 kgf·m, 21 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
1.6 N·m (0.2 kgf·m, 1.2 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
10 N·m (1.0 kgf·m, 7 lbf·ft)
9.3 N·m (0.9 kgf·m, 6.9 lbf·ft)
30 N·m (3.1 kgf·m, 22 lbf·ft)
12 N·m (1.2 kgf·m, 9 lbf·ft)
22 N·m (2.2 kgf·m, 16 lbf·ft)
5.2 N·m (0.5 kgf·m, 3.8 lbf·ft)
49 N·m (5.0 kgf·m, 36 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
1.5 N·m (0.2 kgf·m, 1.1 lbf·ft)
1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
See page 3-35
See page 3-33
U-nut
See page 3-33
See page 3-33
U-nut