CYLINDER/PISTON
CYLINDER/PISTON REMOVAL
CYLINDER REMOVAL
Remove the following:
– Cylinder head (page 9-11)
– PAIR check valve (page 6-106)
Remove the bolts and EOP switch wire stay.
Remove the bolt and cylinder.
Remove the gasket and dowel pins.
Remove and clean off any gasket material from the
Be careful not to
cylinder mating surface.
damage the
crankcase mating
surfaces.
PISTON REMOVAL
Remove the cylinder (page 10-4).
Remove the piston pin clips with pliers.
Place a clean shop
towel at the
Push the piston pin out of the piston and connecting
opening of the
rod, and then remove the piston.
crankcase to
prevent the piston
pin clips from falling
into the crankcase.
Spread each piston ring and remove them by lifting
Do not damage the
up at a point opposite the gap.
piston rings by
spreading the ends
too far.
10-4
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BOLT
CYLINDER
BOLTS
DOWEL PINS
PISTON PIN
PISTON
STAY
GASKET
CLIP