Honda Metropolitan CHF50 Manuals

Manuals and User Guides for Honda Metropolitan CHF50. We have 2 Honda Metropolitan CHF50 manuals available for free PDF download: Service Manual, Owner's Manual

Honda Metropolitan CHF50 Service Manual (320 pages)

Brand: Honda | Category: Scooter | Size: 45.47 MB

A few Words about Safety
2
Service Information
2
For Your Safety
2
Important Safety Precautions
2
How to Use this Manual
3
Contents
3
Troubleshooting
3
Symbols
4
General Information
5
Service Rules
6
Model Identification
6
Serial Numbers
7
Labels
7
General Specifications
9
Lubrication System Specifications
10
Fuel System Specifications (’02 - ’05 Model)
10
Fuel System Specifications (after ’05 Model)
10
Cooling System Specifications
10
Cylinder Head/Valves Specifications
11
Kickstarter/Drive Pulley/Driven Pulley/Clutch Specifications
11
Final Reduction Specifications
11
Crankshaft/Piston/Cylinder Specifications
12
Front Wheel/Brakes/Suspension/Steering Specifications
12
Rear Wheel/Brake/Suspension Specifications
12
Battery/Charging System Specifications
13
Ignition System Specifications
13
Lights/Meters/Switches Specifications
13
Standard Torque Values
14
Engine & Frame Torque Values
14
Lubrication & Seal Points
16
Cable & Harness Routing ('02 - '05 Model)
18
Cable & Harness Routing (after '05 Model)
29
Emission Control Systems
40
Source of Emissions
40
Crankcase Emission Control System
40
Exhaust Emission Control System ('02 - '05 Model)
41
Secondary Air Supply System
41
Exhaust Emission Control System (after '05 Model)
42
Noise Emission Control System
42
Fuel Permeation Emission Control System (after '07)
42
Frame/Body Panels/Exhaust Systems
43
Body Panel Locations
44
Body Panel Removal Chart
44
General
45
Troubleshooting
45
Trim Clips
46
Front Cover
46
Front Fender
47
Seat
47
Luggage Box
48
Body Cover
49
Side Cover
50
Step Floor
51
Leg Shield
51
Lower Cover
52
Rear Fender
53
Front Meter Cover
54
Muffler
55
Muffler Protector
55
Maintenance
57
Maintenance Schedule
59
Fuel Line
60
Throttle Operation
60
Air Cleaner
61
Crankcase Breather
62
Spark Plug
62
Valve Clearance
64
Engine Oil
66
Engine Oil Strainer Screen
67
Engine Idle Speed
68
Radiator Coolant
69
Cooling System
69
Secondary Air Supply System: ('02 - '05 Model)
70
Secondary Air Supply System: (after '05 Model)
71
Brake Shoes Wear
71
Brake System
72
Brake Lock Operation
74
Headlight Aim
74
Suspension
75
Nuts, Bolts, Fasteners
76
Wheels/Tires
76
Steering Head Bearings
76
Lubrication System
77
Lubrication System Diagram
78
Oil Pump
80
Fuel System
87
Component Location: ('02 - '05 Model)
88
Component Location: (after '05 Model)
89
Fuel System
90
Service Information
90
Torque Values
90
Air Cleaner Housing: ('02 - '05 Model)
92
Air Cleaner Housing: (after '05 Model)
93
Carburetor Removal
94
Carburetor Disassembly
96
Starting Enrichment (SE) Valve
96
Vacuum Chamber
97
Float Chamber
98
Carburetor Assembly
99
Carburetor Cleaning
99
Carburetor Installation
102
Pilot Screw Adjustment: ('02 - '05 Model)
104
Pilot Screw Adjustment: (after '05 Model)
105
High Altitude Adjustment (after '05 Model)
106
Pair Control Valve Removal/Installation ('02 - '05 Model Only)
109
Pair Check Valve Inspection
109
PCV Control Solenoid Valve/Pcv Reed Valve (after '05 Model)
110
Cooling System
115
System Flow Pattern
116
Coolant System Testing
119
Coolant (Hydrometer Test)
119
Coolant Specific Gravity Chart
119
Coolant Replacement
120
Radiator Cap/System Pressure Inspection
120
Water Pump/Thermostat
123
Thermostat Inspection
124
Installation
125
Radiator
127
Radiator Reserve Tank
129
Engine Removal/Installation
131
Component Location: ('02-'05 Model)
132
Component Location: (after '05 Model)
133
Engine Removal
135
Engine Installation
138
Cylinder Head/Valves
141
Component Location
142
Tools
144
Cylinder Compression Test
146
Cylinder Head Cover Removal
146
Camshaft/Rocker Arm Removal
147
Cylinder Head Removal
150
Cylinder Head Disassembly
151
Valve Guide Replacement
153
Valve Seat Inspection/Refacing
154
Valve Seat Refacing
155
Cylinder Head Assembly
157
Cylinder Head Installation
158
Camshaft/Rocker Arm Installation
159
Cylinder Head Cover Installation
162
Kickstarter/Drive Pulley/Driven Pulley/Clutch
163
Belt Case Cover
167
Kickstarter
168
Drive Pulley
171
Clutch/Driven Pulley
174
Final Reduction
183
Final Reduction Oil
187
Final Reduction Disassembly
187
Driveshaft Removal
188
Bearing Replacement
190
Final Reduction Assembly
191
Alternator/Starter
195
Crankshaft/Piston/Cylinder
201
Crankcase Separation
205
Crankshaft/Piston
205
Crankshaft Inspection
206
Piston/Cylinder Inspection
208
Piston Installation
210
Crankcase Assembly
211
Front Wheel/Brake/Suspension/Steering
213
Front Wheel
218
Front Brake
221
Handlebar
229
Equalizer
232
Steering Stem
233
Bearing Replacement
234
Rear Wheel/Brake/Suspension
239
Rear Wheel
242
Rear Brake
243
Rear Shock Absorber
246
Battery/Charging System
249
System Diagram
250
Battery
254
Charging System Inspection
255
Battery Testing
255
Battery Charging (U.S.A. Only)
255
Current Leakage Test
255
Alternator Charging Coil
256
Charging Voltage Inspection
256
Engine Control Module (ECM)
257
Ignition Switch Circuit Inspection
258
Main Relay
259
Ignition System
263
Ignition System Inspection
267
Ignition Coil Primary Peak Voltage
267
Ignition Pulse Generator Peak Voltage
268
Ignition Coil
269
Ignition System
269
Ignition Timing
270
Throttle Position Sensor
270
Data Reset
272
Electric Starter
273
Starter Relay
278
Relay Circuit Inspection
278
Engine Control Module (ECM)
279
Starter Switch Circuit Inspection
279
Angle Sensor Circuit Inspection
279
Lights/Meters/Switches
281
Headlight
284
Headlight Bulb Replacement
284
Turn Signal Light
285
Bulb Replacement
285
Brake/Tail Light
287
License Light
288
Turn Signal Indicator
289
Speedometer
289
Fuel Gauge/Fuel Level Sensor
292
Fuel Level Sensor Inspection
293
Coolant Temperature Indicator/Ect Sensor
294
Fuel Pump
296
ECT Sensor Inspection
296
Ignition Switch
299
Handlebar Switches
299
Left Handlebar Switch
300
Brake Light Switch
300
Horn
301
Wiring Diagrams
303
Standard ('02 - '05 Model)
304
P-Type ('02 - '05 Model)
305
Aftr '05 Model
306
Technical Features
308
Magnetic-Coupling Water Pump
309
Brushless Alternator/Starter
310
Troubleshooting
312
Engine Does Not Start or Is Hard to Start
313
Engine Lacks Power
314
Poor Performance at Low and Idle Speed
316
Poor Performance at High Speed
317
Poor Handling
318

Honda Metropolitan CHF50 Owner's Manual (227 pages)

Honda 2008

Brand: Honda | Category: Scooter | Size: 4.71 MB

A few Word about Safety
8
Contents
10
Scooter Safety
13
Important Safety Information
14
Important Message to Parents
17
Riding Readiness
17
Instruction and Supervision
19
Accessories
21
Modifications
22
Safety Labels
23
Instruments & Controls
25
Operation Component Locations
26
Gauges & Indicators
29
Lamp Check
30
Controls & Features
32
Ignition Switch
32
Start Button
34
Engine Stop Switch
34
Right Handlebar
34
Headlight Dimmer Switch
35
Turn Signal Switch
35
Horn Button
36
Rear Brake Lock
36
To Apply the Brake Lock
36
To Release the Brake Lock
37
Left Handlebar
37
Seat Lock
38
Below Handlebar
38
To Lock the Center Stand
39
To Unlock the Center Stand
39
Before Riding
41
Protective Apparel
42
Helmets and Eye Protection
43
Additional Riding Gear
43
Rider Training
44
Pre-Ride Inspection
46
Loading
49
Load Limits
50
Maximum Weight Capacity
50
Maximum Cargo Weight
50
Loading Guidelines
51
To Open the Center Compartment
52
To Close the Center Compartment
52
Front Hook
53
Basic Operation & Riding
55
Safe Riding Precautions
56
Starting & Stopping the Engine
57
Preparation
57
Starting Procedure
58
To Start the Engine Without Electric Starter
60
If You Cannot Restart a Warm Engine
61
How to Stop the Engine
62
Normal Engine Stop
62
Emergency Engine Stop
62
Braking
70
Parking
72
Lock Steering
73
Theft-Prevention Tips
75
Riding with Cargo
76
Servicing Your Honda
77
The Importance of Maintenance
80
Maintenance Safety
81
Important Safety Precautions
82
Periodic Maintenance
84
Maintenance Schedule
86
Maintenance Component Locations
93
Owner's Manual Storage
96
Maintenance Lid Removal
97
Plug Maintenance Lid Removal
98
Fuel Recommendation
99
Fuel Capacity
100
Refueling Procedure
100
Engine Oil & Strainer Screen
102
Engine Oil Recommendation
103
JASO T 903 Standard
105
Checking & Adding Oil
106
Changing Engine Oil
107
Drain the Engine Oil
108
Engine Oil Strainer Screen
110
Coolant Recommendation
112
Checking & Adding Coolant
113
Coolant Replacement
115
Air Cleaner
116
Air Cleaner Replacement
117
Crankcase Breather Draining
118
Throttle Freeplay Inspection
119
Throttle Freeplay Adjustment
119
Throttle Inspection
120
Idle Speed Adjustment
121
Spark Plug Recommendation
123
Spark Plug Replacement
123
Brake Lever Freeplay
126
Brake Lever Freeplay Inspection
127
Brake Lever Freeplay Adjustment
127
Brakes Other Inspection
128
Brake Shoe Wear
129
Tires
130
Air Pressure
130
Recommended Cold Tire Pressures
131
Tires Inspection
132
Tread Wear
132
Tire Repair
133
Tire Replacement
134
Recommended Tires
135
Tires Important Safety Reminders
136
Battery Storage
138
Battery Removal
139
Battery Installation
140
Battery Charging
141
Appearance Care
142
Washing Your Scooter with a Mild Detergent
144
Test Brakes
145
Spray Cleaning Your Scooter
146
Finishing Touches
148
Tips
149
Storing Your Honda
150
Preparation for Storage
150
Removal from Storage
153
Transporting Your Scooter
154
You & the Environment
155
Taking Care of the Unexpected
157
General Guidelines
158
If Your Engine Quits or Won't Start
159
If You Have a Flat Tire
164
Types of Temporary Repairs
165
Should You Repair or Replace a Tire?
166
Emergency Wheel Removal/Installation
167
If You Engine Overheats
168
If a Fuse Blows
170
Recommended Fuses
170
If You Crash
174
If You Lose Your Key
175
If You Battery Is Low (or Dead)
176
Technical Information
177
Vehicle Identification
178
Serial Numbers
178
Color Label & Code
180
Specifications
181
Brake-In Guidelines
187
High Altitude Carburetor Adjustment
188
Emission Control Systems
189
Exhaust Emission Requirements
189
Noise Emission Requirements
190
Warranty Compliance
190
Source of Exhaust Emissions
190
Exhaust Emission Control System
191
Secondary Air Injection System
191
Oxidation Catalytic Converter
191
Crankcase Emission Control System
192
Problems that May Affect Scooter Exhaust Emissions
192
Noise Emission Control System
193
Fuel Permeation Emission Control System
194
Catalytic Converter
195
Oxygenated Fuels
196
Consumer Information
199
Warranty Coverage
203
Warranty Service
204
Table of Contents
210
Index
214
Quick Reference
222

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