Honda NSS250S Manual page 393

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Clean the starter clutch outer socket bolt threads.
Apply locking agent to the socket bolt threads (coat-
ing width 4.5 ± 1.0 mm (0.18 ± 0.04 in) from the tip
of exclude 2.0 – 3.0 mm (0.08 – 0.12 in)).
Align the bolt holes on the starter clutch outer and
flywheel.
Install the socket bolts.
Hold the flywheel with a special tool and tighten the
six starter clutch socket bolts to the specified
torque.
TOOL:
Flywheel holder
TORQUE: 23 N·m (2.3 kgf·m, 17 lbf·ft)
Apply molybdenum oil solution to the starter driven
gear inner surface.
Apply oil to the starter driven gear boss outer sur-
face and gear teeth.
Install the starter driven gear into the starter clutch
on the flywheel while turning it clockwise.
Check that the starter driven gear turns clockwise
smoothly and does not turn counterclockwise.
INSTALLATION
Apply molybdenum oil solution to the crankshaft of
the starter driven gear sliding surface.
Degrease the taper of the crankshaft (flywheel mat-
ing surface).
• When installing the woodruff key, be careful not
to damage the key groove and crankshaft.
Install the woodruff key to the crankshaft groove.
Apply oil to the starter reduction gear teeth, rolling
area and outside of the shaft.
Install the starter reduction gear and shaft.
ALTERNATOR/STARTER CLUTCH
07725-0040001
FLYWHEEL HOLDER
STARTER DRIVEN GEAR
FLYWHEEL
STARTER REDUCTION GEAR
SOCKET BOLTS
WOODRUFF KEY
SHAFT
13-13