Subaru Legacy 2004 Service Manual page 2676

MANUAL TRANSMISSION AND DIFFERENTIAL
5) Apply liquid gasket, and then put the case right
side and left side together.
Liquid gasket:
THREE BOND (Part No. 004403007) 1215 or
equivalent
6) Tighten the seventeen bolts with bracket, clip,
etc. as shown in the figure.
NOTE:
• Insert the bolts from the bottom and tighten the
nuts at the top.
• Put the cases together being careful that the
drive pinion shim and input shaft holder shim are
not caught up in between.
Tightening torque:
8 mm bolt
!
25 N m (2.5 kgf-m, 18.1 ft-lb)
#
10 mm bolt
!
39 N m (4.0 kgf-m, 28.9 ft-lb)
(9)
(5)
(13)
(1)
(15)
(14)
(10)
(6)
7) Tighten the ball bearing mounting bolts.
Tightening torque:
!
29 N m (3.0 kgf-m, 21.7 ft-lb)
Transmission Case
(16)
(7)
(17)
(11)
(3)
(2)
(4)
(8) (12)
MT-00178
MT-00158
8) Tighten the input shaft holder attaching bolts.
Tightening torque:
!
20 N m (2.0 kgf-m, 14.5 ft-lb)
(A) Input shaft holder
(B) Input shaft
9) Backlash adjustment of hypoid gear and preload
adjustment of roller bearing
NOTE:
Set the ST to drive pinion assembly.
ST 498427100
ST
10) Place the transmission with the left side of case
facing downward, and put ST1 on bearing cup.
11) Screw the retainer assembly into left case from
the bottom using ST2. Fit the ST3 on transmission
main shaft. Shift the gear into 4th or 5th and turn
the shaft several times. Screw in the retainer while
turning ST3 until a slight resistance is felt on ST2.
This is the contact point of hypoid gear and drive
pinion shaft. Repeat the above sequence several
times to ensure the contact point.
5MT-60
(A)
(B)
MT-00163
STOPPER
MT-00174