Subaru Legacy 2004 Service Manual page 2685

NOTE:
Position the open ends of spring 120# apart.
( C )
( B ) ( A )
( G )
( D )
( K ) ( L )
(A) High-low coupling sleeve
(B) Shifting insert
(C) High-low synchronizer spring
(D) High-low synchronizer hub
(E) Sleeve
(F) Insert key
(G) 3rd-4th synchronizer hub
(H) Sleeve
(I) Insert key
(J) 5th-Rev synchronizer hub
(K) High side
(L) Low side
(M) 3rd side
(N) 4th side
(O) 5th side
(P) Rev side
2) Install the 3rd drive gear, baulk ring, sleeve &
hub assembly for 3rd-4th needle bearing on trans-
mission main shaft. (2.0 L model)
3) Install the 3rd drive gear, outer baulk ring, syn-
chro cone, inner baulk ring, sleeve & hub assembly
for 3rd needle bearing, on the transmission main
shaft. (2.5 L model)
(A) (D)
(B)
(A) 3rd needle bearing
(B) 3rd drive gear
(C) Inner baulk ring
(D) Synchro cone
(E) Outer baulk ring
(F) Sleeve & hub ASSY
Main Shaft Assembly for Dual-Range
( F ) ( E ) ( I ) ( H )
( J )
( M ) ( N )
( O ) ( P )
MT-00217
(E)
(F)
(C)
MT-00200
MANUAL TRANSMISSION AND DIFFERENTIAL
NOTE:
Align the groove in baulk ring with shifting insert.
4) Install the 4th needle bearing race onto trans-
mission main shaft using ST1, ST2 and a press.
ST1 899714110
ST2 499877000
ST1
(A) 4th needle bearing race
5) Install the baulk ring, needle bearing, 4th drive
gear and 4th gear thrust washer to transmission
main shaft.
NOTE:
Face the thrust washer in correct direction.
(B)
(A) Groove
(B) 4th gear side
6) Press-fit the ball bearing into the rear section of
transmission main shaft using ST1, ST2 and a
press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
5MT-69
REMOVER
RACE 4-5 INSTALLER
ST2
(A)
MT-00201
(A)
MT-00193