Subaru Legacy 2004 Service Manual page 2680

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MANUAL TRANSMISSION AND DIFFERENTIAL
NOTE:
Position open ends of spring 120# apart.
(A)
(B)
(C)
(D)
(A) 3rd-4th hub ASSY
(B) 3rd gear side
(C) 5th-Rev hub ASSY
(D) 5th gear side
2) Install the 3rd drive gear, baulk ring, sleeve &
hub assembly for 3rd needle bearing, on the trans-
mission main shaft. (2.0 L model)
3) Install the 3rd drive gear, outer baulk ring, syn-
chro cone, inner baulk ring, sleeve & hub assembly
for 3rd needle bearing, on the transmission main
shaft. (2.5 L model)
(A)
(D)
(B)
(A) 3rd needle bearing
(B) 3rd drive gear
(C) Inner baulk ring
(D) Synchro cone
(E) Outer baulk ring
(F) Sleeve & hub ASSY
Main Shaft Assembly for Single-Range
MT-00191
(E)
(F)
(C)
MT-00200
NOTE:
Align the groove in baulk ring with shifting insert.
4) Install the 4th needle bearing race onto trans-
mission main shaft using ST1, ST2 and a press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
ST1 899714110
ST2 499877000
ST1
(A) 4th needle bearing race
5) Install the baulk ring, needle bearing, 4th drive
gear and 4th gear thrust washer to transmission
main shaft.
NOTE:
Align the baulk ring and gear & hub assembly with
key groove.
(B)
(A) Groove
(B) 4th gear side
6) Press the ball bearing into the rear section of
transmission main shaft using ST1, ST2 and a
press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
5MT-64
REMOVER
RACE 4-5 INSTALLER
ST2
(A)
MT-00192
(A)
MT-00193

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