Subaru Legacy 2004 Service Manual page 2662

MANUAL TRANSMISSION AND DIFFERENTIAL
10.Transfer Drive Gear
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-31, REMOVAL, Manual
Transmission Assembly.>
2) Remove the back-up light switch and neutral po-
sition switch. <Ref. to 5MT-41, REMOVAL, Switch-
es and Harness.>
3) Remove the transfer case with extension case
assembly. <Ref. to 5MT-44, REMOVAL, Transfer
Case and Extension Case Assembly.>
4) Remove the extension case assembly.
5) Remove the transfer driven gear.
6) Remove the transfer drive gear.
B: INSTALLATION
1) Install the transfer drive gear.
Tightening torque:
"
26 N m (2.7 kgf-m, 20 ft-lb)
2) Install the transfer driven gear.
3) Install the extension case assembly.
4) Install the transfer case and extension case as-
sembly. <Ref. to 5MT-44, INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
5) Install the back-up light switch and neutral posi-
tion switch. <Ref. to 5MT-41, INSTALLATION,
Switches and Harness.>
6) Install the manual transmission assembly into
vehicle. <Ref. to 5MT-33, INSTALLATION, Manual
Transmission Assembly.>
Transfer Drive Gear
C: DISASSEMBLY
1) Remove the snap ring.
2) Remove the ball bearing.
MT-00133
D: ASSEMBLY
1) Set the ST applying to the inner race of bearing
to install the drive shaft.
ST 398177700
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
MT-00133
2) Install the snap ring on transfer drive shaft.
3) Inspect the clearance between snap ring and
ball bearing. <Ref. to 5MT-48, INSPECTION,
Transfer Drive Gear.>
E: INSPECTION
1) Bearings
Replace the bearing in following cases:
• In case of broken or rusty bearings
• In case of worn or damaged bearings
• When the bearings fail to turn smoothly or emit
noise in rotation after gear oil lubrication.
5MT-48
MT-00135
MT-00136
INSTALLER
ST
MT-00137