Subaru Legacy 2004 Service Manual page 2694

MANUAL TRANSMISSION AND DIFFERENTIAL
8) Select one to three shims in the next table for the
value determined as described above, and take the
shim(s) which thickness is closest to the said value.
Drive pinion shim
Part Number
32295AA031
32295AA041
32295AA051
32295AA061
32295AA071
32295AA081
32295AA091
32295AA101
9) Install the differential assembly. <Ref. to 5MT-
85, INSTALLATION, Front Differential Assembly.>
10) Set the transmission main shaft assembly and
drive pinion assembly in position. (So there is no
clearance between these two when moved all the
way to the front). Inspect the suitable 1st — 2nd,
3rd — 4th and 5th shifter fork so that the coupling
sleeve and reverse driven gear are positioned in
the center of their synchronizing mechanisms.
<Ref. to 5MT-82, INSPECTION, Drive Pinion Shaft
Assembly.>
11) Install the transmission case. <Ref. to 5MT-58,
INSTALLATION, Transmission Case.>
12) Install the transfer case with extension case as-
sembly. <Ref. to 5MT-44, INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
13) Install the manual transmission assembly to ve-
hicle. <Ref. to 5MT-31, Manual Transmission As-
sembly.>
C: DISASSEMBLY
NOTE:
Attach a cloth to the end of driven shaft (on the fric-
tional side of thrust needle bearing) to prevent
damage during disassembly or reassembly.
1) Unlock the caulking of lock nut. Remove the lock
nut using ST1, ST2 and ST3.
ST1 899884100 HOLDER
ST2 498427100 STOPPER
ST3 899988608 SOCKET WRENCH (27)
Drive Pinion Shaft Assembly
Thickness mm (in)
0.150 (0.0059)
0.175 (0.0069)
0.200 (0.0079)
0.225 (0.0089)
0.250 (0.0098)
0.275 (0.0108)
0.300 (0.0118)
0.500 (0.0197)
ST1
ST2
ST3
MT-00244
5MT-78
2) Draw out the drive pinion from driven shaft.
Remove the differential bevel gear sleeve, adjust-
ing washer No. 1, adjusting washer No. 2, thrust
bearing, needle bearing and drive pinion collar.
( E )
( F )
( G )
( H )
(A) Differential bevel gear sleeve
(B) Washer No. 1 (25 % 37.5 % t)
(C) Thrust bearing (25 % 37.5 % 3)
(D) Washer No. 2 (25 % 37.5 % 4)
(E) Needle bearing (25 % 30 % 20)
(F) Drive pinion collar
(G) Needle bearing (30 % 37 % 23)
(H) Thrust bearing (33 % 50 % 3)
3) Remove the roller bearing and washer using ST
and press.
NOTE:
Do not reuse the roller bearing.
ST 498077000 REMOVER
4) Unlock the caulking of lock nut. Remove the lock
nut using ST1 and ST2.
ST1 499987300 SOCKET WRENCH (50)
ST2 899884100 HOLDER
ST2
ST1
( A )
( B )
( C )
( D )
MT-00245
ST
MT-00246
MT-00247