Subaru Legacy 2004 Service Manual page 2701

19.Front Differential Assembly
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle. <Ref. to 5MT-31, REMOVAL, Manual
Transmission Assembly.>
2) Remove the transfer case with extension case
assembly. <Ref. to 5MT-44, REMOVAL, Transfer
Case and Extension Case Assembly.>
3) Remove the transmission case. <Ref. to 5MT-
56, REMOVAL, Transmission Case.>
4) Removes the drive pinion shaft assembly. <Ref.
to 5MT-77, REMOVAL, Drive Pinion Shaft Assem-
bly.>
5) Remove the main shaft assembly.
• Single-range model
<Ref. to 5MT-62, REMOVAL, Main Shaft Assembly
for Single-Range.>
• Dual-range model
<Ref. to 5MT-67, REMOVAL, Main Shaft Assembly
for Dual-Range.>
6) Remove the differential assembly.
NOTE:
• Be careful not to confuse right and left roller
bearing outer races.
• Be careful not to damage the oil seal of retainer.
7) Remove the differential side retainers using ST.
ST 499787000 WRENCH ASSY
ST
B: INSTALLATION
1) Install the differential side retainers using ST.
ST 499787000 WRENCH ASSY
2) Install the bearing outer race on transmission
case.
Front Differential Assembly
3) Install the differential assembly.
NOTE:
Be careful not to fold the sealing lip of oil seal.
4) Install the main shaft assembly.
• Single-range model
<Ref. to 5MT-62, INSTALLATION, Main Shaft As-
sembly for Single-Range.>
• Dual-range model
<Ref. to 5MT-67, INSTALLATION, Main Shaft As-
sembly for Dual-Range.>
5) Install the drive pinion assembly. <Ref. to 5MT-
77, INSTALLATION, Drive Pinion Shaft Assem-
bly.>
6) Install the transmission case. <Ref. to 5MT-58,
INSTALLATION, Transmission Case.>
7) Install the transfer case with extension case as-
sembly. <Ref. to 5MT-44, INSTALLATION, Trans-
fer Case and Extension Case Assembly.>
8) Install the manual transmission assembly into
vehicle. <Ref. to 5MT-33, INSTALLATION, Manual
Transmission Assembly.>
MT-00162
MT-00176
5MT-85
MANUAL TRANSMISSION AND DIFFERENTIAL
MT-00162