P/S Pump Removal And Installation For M16; Engine Model; P/S Pump Removal And Installation For J20; Model - Suzuki GRAND VITARA Owner's Manual

6C-18 Power Assisted Steering System:

P/S Pump Removal and Installation for M16

Engine Model

Removal
NOTE
Be sure to clean each joint of suction and
discharge sides thoroughly before removal.
1) Disconnect negative (–) cable at battery.
2) Take out P/S fluid in reservoir with syringe or such.
3) Disconnect high pressure pipe and suction hose
from P/S pump.
NOTE
As fluid flows out of disconnected joints, put
a receptacle under joints or a plug to pipe.
4) Disconnect pressure switch lead wire at switch
terminal.
5) Remove P/S drive belt referring to "P/S Pump and A/
C Compressor (If Equipped) Drive Belt Removal and
Installation for M16 Engine Model: ".
6) Remove P/S pump mounting bolts (1).
7) Remove P/S pump (2).
1
NOTE
Plug each port of removed pump to prevent
dust or any other foreign matter from
entering.
Installation
Reverse removal procedure, and then noting the
following instructions.
NOTE
• Adjust P/S pump drive belt referring to "P/
S5JB0A6306012
• Fill specified power steering fluid after
Tightening torque
P/S pump mounting bolt: 25 N·m (2.5 kgf-m, 18.0 lb-
ft)
High pressure pipe union bolt: 60 N·m (6.0 kgf-m,
43.5 lb-ft)

P/S Pump Removal and Installation for J20

Engine Model
Removal
Never disassemble P/S pump for J20 engine
model. Disassembly will spoil its original
performance. If faulty condition is found,
replace it with new one.
2 NOTE
Be sure to clean each joint of suction and
discharge sides thoroughly before removal.
1) Disconnect negative (–) cable at battery.
2) Take out P/S fluid in reservoir with syringe or such.
3) Remove intake manifold referring to "Intake Manifold
Removal and Installation: For J20 Engine in Section
1D".
1
4) Disconnect high pressure pipe (1) and suction hose
(2) from power steering pump (3).
I5JB0A630026-01
NOTE
As fluid flows out of disconnected joints, put
a receptacle under joints or a plug to pipe.
5) Disconnect pressure switch lead wire at switch
terminal.
S Pump and A/C Compressor (If Equipped)
Drive Belt Inspection and Adjustment for
M16 Engine Model: ".
installation and bleed air without failure.
(Refer to "P/S System Air Bleeding
Procedure: ".)
CAUTION
!
2
S5JB0A6306021
1
3
I5JB0A630027-01