Clutch Cover, Clutch Disc And Flywheel Removal And Installation - Suzuki GRAND VITARA Owner's Manual

5C-8 Clutch:
Clutch Cover, Clutch Disc and Flywheel
Removal and Installation
Removal
1) Dismount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: in Section 5B".
2) Hold flywheel stationary with special tool and remove
clutch cover bolts (1), clutch cover (2) and clutch
disc.
Special tool
(A): 09924–17811
3) Pull out input shaft bearing (1) by using special tools.
Special tool
(A): 09921–26020
(B): 09930–30104
4) Remove flywheel from crankshaft.
Installation
NOTE
S5JB0A5306012
Before installation, make sure that flywheel
surface and pressure plate surface have
been cleaned and dried thoroughly.
1) Install flywheel (1) to crankshaft and tighten new
bolts (2) to specification.
Special tool
(A): 09924–17811
Tightening torque
Flywheel bolt (for M16 engine model) (a): 70 N·m
(7.0 kgf-m, 50.5 lb-ft)
Flywheel bolt (for J20 engine model) (a): 68.5
N·m (6.9 kgf-m, 49.5 lb-ft)
IYSQ01530019-01
2) Using special tool, install input shaft bearing to
flywheel.
Special tool
(B): 09925–98210
I2RH01530023-01
I5JB0A530020-01
IYSQ01530022-01