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Suzuki Grand Vitara Manual

Transmission / transaxle
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Table of Contents

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Download this manual See also: Supplementary Service Manual, Service Manual
Precautions .................................................5-1
Precautions............................................................. 5-1
Precautions...........................................................5A-1
Precautions in Diagnosing Trouble ..................... 5A-1
General Description .............................................5A-3
Automatic Transmission Description................... 5A-3
Brake Interlock System Description .................. 5A-11
A/T Diagnosis General Description ................... 5A-11
Schematic and Routing Diagram......................5A-13
Automatic Gear Shift Table ............................... 5A-13
Component Location .........................................5A-17
A/T System Check ............................................ 5A-18
DTC Table......................................................... 5A-21
DTC Check ....................................................... 5A-22
DTC Clearance ................................................. 5A-23
Fail Safe Table .................................................. 5A-24
Scan Tool Data ................................................. 5A-26
Visual Inspection ............................................... 5A-29
A/T Basic Check ............................................... 5A-29
Road Test ......................................................... 5A-30
Manual Road Test............................................. 5A-31
Stall Test ........................................................... 5A-32
Time Lag Test ................................................... 5A-33
Line Pressure Test ............................................ 5A-33
Engine Brake Test ............................................ 5A-35
A/T Symptom Diagnosis ................................... 5A-36
www.CarGarage.ir
Section 5
Transmission / Transaxle
CONTENTS
No Gear Shift to 4th Gear .................................5A-43
No Lock-Up Occurs...........................................5A-44
Table of Contents 5- i
5

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Summary of Contents for Suzuki Grand Vitara

  • Page 1: Table Of Contents

    Table of Contents 5- i www.CarGarage.ir Section 5 Transmission / Transaxle CONTENTS Precautions ..........5-1 No Gear Shift to 4th Gear .........5A-43 No Lock-Up Occurs...........5A-44 Precautions............. 5-1 Transmission Warning Light Circuit Check – Precautions for Transmission / Transaxle..... 5-1 Light Does Not Come “ON” at Ignition Automatic Transmission/Transaxle..
  • Page 2 5-ii Table of Contents www.CarGarage.ir DTC P1777: TCM Lost Communication with Automatic Transmission Assembly ECM (Reception Error) ........5A-66 Dismounting and Remounting......5A-97 DTC P1778: TCM Lost Communication with Automatic Transmission Unit Disassembly ..5A-98 BCM (Reception Error) ........5A-67 Oil Pump Components ........5A-103 DTC P1874 4L Switch Circuit Malfunction Oil Pump Disassembly and Assembly ....5A-104 (Short) .............5A-68...
  • Page 3 Table of Contents 5-iii www.CarGarage.ir Back Up Light Switch Removal and Clutch ............5C-1 Installation ............5B-11 General Description ..........5C-1 Back Up Light Switch Inspection....... 5B-11 Clutch (Hydraulic Type) Construction ....5C-1 Gear Shift Control Lever Rear Case Component Location ...........5C-2 Assembly Removal and Installation ....

  • Page 4: Precautions

    5-1 Precautions: www.CarGarage.ir Precautions Precautions Precautions for Transmission / Transaxle S5JB0A5000001 Air Bag Warning Refer to “Air Bag Warning: in Section 00”. Fastener Caution Refer to “Fastener Caution: in Section 00”. Precautions in Diagnosing Trouble (for A/T) Refer to “Precautions in Diagnosing Trouble: in Section 5A”. Precautions for Disassembly and Reassembly (for A/T) Refer to “Precautions for Disassembly and Reassembly: in Section 5A”.

  • Page 5: Automatic Transmission/Transaxle

    TCM memory can be are in good condition. Also, the power circuit of cleared as well as checked by using SUZUKI scan these sensors is not shorted to the ground. tool or OBD generic scan tool. Before using scan tool, •...
  • Page 6 5A-2 Automatic Transmission/Transaxle: www.CarGarage.ir • Wash the disassembled parts in ATF (Automatic • Select a clean place free from dust and dirt for overhauling. Transmission Fluid) or kerosene (using care not to allow ATF or kerosene to get on your face, etc.) and •...

  • Page 7: General Description

    Automatic Transmission/Transaxle: 5A-3 www.CarGarage.ir General Description Automatic Transmission Description S5JB0A5101001 This automatic transmission is a full automatic type with 3-speed plus overdrive (O/D). The torque converter is a 3-element, 1-step and 2-phase type and is equipped with an electronically controlled lock-up mechanism.
  • Page 8 One-way clutch ... 3 sets Transfer Hi: 1.000 Lo: 1.970 Final gear reduction ratio 5.125 Lubrication Lubrication system Forced feed system by oil pump Cooling Cooling system Radiator assisted cooling (water-cooled) Fluid used SUZUKI ATF 3317 or Mobil ATF 3309 www.CarGarage.ir...

  • Page 9: Clutch / Brake Functions Of Automatic Transmission

    Automatic Transmission/Transaxle: 5A-5 www.CarGarage.ir Clutch / Brake Functions of Automatic Transmission S5JB0A5101002 I5JB0A510005-01 1. Overdrive clutch 5. Second coast brake 9. One-way clutch No.1 13. Intermediate shaft 2. Overdrive brake 6. Second brake 10. Overdrive one-way clutch 3. Forward clutch 7.

  • Page 10: Table Of A/T System Component Operation

    5A-6 Automatic Transmission/Transaxle: www.CarGarage.ir Table of A/T System Component Operation S5JB0A5101003 Solenoid Solenoid Direct clutch Forward valve valve Inner Outer O/D brake clutch clutch No. 1–A No. 1–B piston piston — — — — R (V ≤ 7 km/h) — —...

  • Page 11: Can Communication System Description

    Automatic Transmission/Transaxle: 5A-7 www.CarGarage.ir CAN Communication System Description S5JB0A5101008 Refer to “CAN Communication System Description: in Section 1A” for CAN communication system description. TCM communicates control data with each control module as follows. TCM Transmission Data Combination 4WD control Meter module Torque reduction request Slip control signal...

  • Page 12: Electronic Shift Control Input / Output Table

    5A-8 Automatic Transmission/Transaxle: www.CarGarage.ir Electronic Shift Control Input / Output Table S5JB0A5101004 OUTPUT INPUT -Accelerator pedal position -Torque red. request -Coolant temperature -Slip control signal (*1) Gear shift control -Engine torque -Shift position signal -Engine speed -A/C ON/OFF 4th gear inhibit control -Brake light switch -Vehicle speed -Cruise control signal...
  • Page 13 Automatic Transmission/Transaxle: 5A-9 www.CarGarage.ir CONTROL INPUT / OUTPUT Accelerator effective position Throttle position Coolant temperature Engine torque Engine speed A/C ON/OFF Brake light switch Vehicle speed Cruise control signal P/N mode switch "3" position switch Input shaft speed sensor Output shaft speed sensor ATF temperature sensor 4L/N switch Shift switch...
  • Page 14 5A-10 Automatic Transmission/Transaxle: www.CarGarage.ir Electronic Shift Control System Wiring Diagram E93-5 E93-14 2.5V YEL/BLK E92-11 E93-6 E92-12 E93-16 2.5V E92-16 E92-15 GRN/RED GRN/YEL E92-5 E92-3 PPL/WHT E92-4 YEL/RED E92-7 E92-2 BRN/RED E92-17 E93-12 PNK/BLK E93-23 PPL/WHT E92-24 YEL/RED E92-20 YEL/BLK E92-10 E92-6 BLK/WHT...

  • Page 15: Brake Interlock System Description

    • It is possible to communicate through DLC (2) by on main harness or not. using not only SUZUKI scan tool (3) but also OBD generic scan tool. (Diagnostic information can be checked and erased by using a scan tool.)
  • Page 16 (1) and stores malfunction DTC in its memory. • It is possible to communicate with TCM through data link connector (DLC) (3) by using SUZUKI scan tool (2). Diagnostic information can be checked and erased by using SUZUKI scan tool.

  • Page 17: Schematic And Routing Diagram

    Automatic Transmission/Transaxle: 5A-13 www.CarGarage.ir 2 Driving cycle detection logic Pending DTC The malfunction detected in the first driving cycle is Pending DTC means a DTC detected and stored stored in TCM memory (in the form of pending DTC and temporarily at 1 driving cycle of the DTC which is freeze frame data) but the malfunction indicator lamp detected in the 2 driving cycle detection logic.
  • Page 18 5A-14 Automatic Transmission/Transaxle: www.CarGarage.ir 3. Slip lock-up point in D and/or 3 position *1 Slip lock-up Vehicle speed km/h clutch status Throttle opening (%) (mph) Remark Slip ON 10 – 15% 29 – 34 (18 – 21) gear Slip OFF 10 –...
  • Page 19 Automatic Transmission/Transaxle: 5A-15 www.CarGarage.ir 2. Lock-up point in D position and power mode Lock-up clutch Vehicle speed km/h status Throttle opening (%) (mph) Remark 106 – 111 (66 – 69) gear 20 – 30% 56 – 61 (35 – 38) lock-up 76 –...

  • Page 20: Bearing And Race Installation Diagram

    5A-16 Automatic Transmission/Transaxle: www.CarGarage.ir Bearing and Race Installation Diagram S5JB0A5102002 10 11 14 15 I5JB0A510013-01 Bearing and Race Dimension Bearing and race Inside diameter Outside diameter Baring assy, O/D FR 24.32 mm (0.957 in.) 43.20 mm (1.701 in.) Race, thrust O/D FR 24.32 mm (0.957 in.) 39.20 mm (1.543 in.) Bearing, assy, thrust O/D case...

  • Page 21: Component Location

    Automatic Transmission/Transaxle: 5A-17 www.CarGarage.ir Component Location Electronic Shift Control System Components Location S5JB0A5103001 I5JB0A510014-01 www.CarGarage.ir...

  • Page 22: Diagnostic Information And Procedures

    5A-18 Automatic Transmission/Transaxle: www.CarGarage.ir 1. Engine 6. Transmission warning light (vehicle is 11. 4L/N low switch 16. Shift solenoid valve-B equipped with engine diagnosis connector) 2. Transmission 7. MIL (vehicle is not equipped with engine 12. Pressure control solenoid valve 17.
  • Page 23 Automatic Transmission/Transaxle: 5A-19 www.CarGarage.ir Step Action Check for intermittent problem Repair or replace Go to Step 11. malfunction part(s). 1) Check for intermittent problem. Go to Step 11. Is there any faulty condition? Final confirmation test Go to Step 6. End.

  • Page 24: Malfunction Indicator Lamp (Mil) Check

    5A-20 Automatic Transmission/Transaxle: www.CarGarage.ir NOTE The form is a standard sample. It should be modified according to conditions characteristic of each market. Step 2. DTC / Freeze Frame Data Check, Record and Step 10. Check for Intermittent Problem Clearance Check parts where an intermittent trouble is easy to First, referring to “DTC Check: ”, check DTC (including occur (e.g., wire harness, connector, etc.), referring to pending DTC).

  • Page 25: Dtc Table

    Confirmation available table of automatic transmission related DTC is shown below. Vehicle is not equipped with engine Vehicle is equipped with engine diagnosis connector diagnosis connector SUZUKI scan tool Generic scan tool Not using scan tool (if equipped with A/T monitor connector) : Available-DTC can be confirmed...

  • Page 26: Dtc Check

    Reading DTC Using SUZUKI Scan Tool S5JB0A5104006 1) Turn ignition switch OFF. NOTE 2) Connect SUZUKI scan tool to data link connector For vehicle without engine diagnosis (DLC). connector, the MIL is turned on when the ECM and/or TCM detect malfunction(s). Each...

  • Page 27: Dtc Clearance

    5A-23 www.CarGarage.ir DTC Clearance 3) Read DTC according to instructions displayed on SUZUKI scan tool and write it down. Refer to S5JB0A5104007 Automatic transmission DTC can be cleared using any SUZUKI scan tool operator’s manual for further one of the following 2 methods.

  • Page 28: Fail Safe Table

    5A-24 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Clearance Using Monitor Connector (If Equipped) 1) Remove steering column hole cover (1). 2) Turn ignition switch ON. 3) After 6 seconds or more, repeat connecting and disconnecting diagnosis switch terminal (3) of monitor connector (2) and body ground 5 times at about 1 second interval within 10 seconds, using service wire.
  • Page 29 Automatic Transmission/Transaxle: 5A-25 www.CarGarage.ir Trouble Area Fail Safe Operation Pressure Control Solenoid “A” Control • Power supply for all solenoid valves is cut. Circuit Low • Gear position is fixed according to select lever position as shown Pressure Control Solenoid “A” Control in the following.

  • Page 30: Scan Tool Data

    5A-26 Automatic Transmission/Transaxle: www.CarGarage.ir Trouble Area Fail Safe Operation CAN communication problem-TCM • Throttle opening used for line pressure control is assumed to be 100%. TCM Lost Communication with ECM • Throttle opening used for gear shifting control is assumed to be (Reception Error) •...
  • Page 31 Automatic Transmission/Transaxle: 5A-27 www.CarGarage.ir Scan Tool Data Vehicle Condition Normal Condition / Reference Values Vehicle Speed 1 At vehicle stop 0 km/h, 0 MPH Battery Voltage Ignition switch ON and engine stop Battery voltage is displayed (8 – 16 V) ATF Temp After driving at 60 km/h (37.5 mile/h) for 15 minutes 70 –...
  • Page 32 5A-28 Automatic Transmission/Transaxle: www.CarGarage.ir Scan Tool Data Vehicle Condition Normal Condition / Reference Values D Range Signal Ignition switch ON Select lever is in “P” position P/N range Select lever is in “R” position D range Select lever is in “N” position P/N range Select lever is in “D”...

  • Page 33: Visual Inspection

    Automatic Transmission/Transaxle: 5A-29 www.CarGarage.ir 4WD Low Switch (ON, OFF): Inputted signal from 4L/ A/C Switch (ON, OFF): ON: Signal which inform that N switch on transfer case. air conditioner compressor is turned ON. ON: Transfer gear position is 4L OFF: Signal which inform that air conditioner OFF: Transfer gear position is 4H compressor is turned OFF.

  • Page 34: Road Test

    5A-30 Automatic Transmission/Transaxle: www.CarGarage.ir Step Action Perform “Time Lag Test” Go to Step 7. Proceed to “Troubleshooting” in Is it OK? “Time Lag Test: ”. Perform “Line Pressure Test” Go to Step 8. Proceed to “Troubleshooting” in Is it OK? “Line Pressure Test: ”.

  • Page 35: Manual Road Test

    Automatic Transmission/Transaxle: 5A-31 www.CarGarage.ir Condition Possible cause Correction / Reference Item Incorrect gear shift point Malfunction of throttle position sensor Inspect. If NG, replace. Malfunction of input shaft speed sensor Inspect. If NG, replace. Malfunction of output shaft speed Inspect. If NG, replace. sensor Malfunction of power mode switch Inspect, If NG, replace.

  • Page 36: Stall Test

    5A-32 Automatic Transmission/Transaxle: www.CarGarage.ir Troubleshooting Condition Possible cause Correction / Reference Item Selected gear is incorrect Faulty valve body component Replace valve body assembly. Faulty clutch or brake Inspect clutch and brake. If any parts are faulty, replace them. Stall Test S5JB0A5104014 This test is to check overall performance of automatic transmission and engine by measuring stall speed at “D”...

  • Page 37: Time Lag Test

    Automatic Transmission/Transaxle: 5A-33 www.CarGarage.ir Condition Possible cause Correction / Reference Item Higher than standard Malfunction of pressure control solenoid Inspect. If NG, replace valve body assembly. level in both “D” and “R” valve (Low line pressure) range Malfunction of primary regulator valve Replace valve body assembly.
  • Page 38 5A-34 Automatic Transmission/Transaxle: www.CarGarage.ir 1) Apply parking brake securely and place chocks against wheels. 2) Remove fluid pressure check hole plug bolt. 3) Attach oil pressure gauge to fluid pressure check hole in transmission case. Special tool (A): 09925–37811–001 CAUTION After attaching oil pressure gauge, check that no fluid leakage exists.

  • Page 39: Engine Brake Test

    Automatic Transmission/Transaxle: 5A-35 www.CarGarage.ir Condition Possible cause Correction / Reference Item Lower than standard level Fluid leakage from direct clutch Inspect. If NG, replace. in “D” range Defective O/D clutch Inspect. If NG, replace. Leakage from “D” range fluid pressure Inspect.

  • Page 40: A/T Symptom Diagnosis

    5A-36 Automatic Transmission/Transaxle: www.CarGarage.ir A/T Symptom Diagnosis S5JB0A5104019 Trouble Diagnosis 1 Electrical repair Condition Possible cause Correction / Reference Item Excessive shift shock Shift solenoid valve No.1 and/or No.2 Inspect circuit for open, short and intermittent. circuit faulty If NG, repair. Pressure control solenoid valve circuit Inspect circuit for open, short and intermittent.
  • Page 41 Automatic Transmission/Transaxle: 5A-37 www.CarGarage.ir Condition Possible cause Correction / Reference Item → Poor 2 3 shift Shift solenoid valve No.1 circuit faulty Inspect circuit for open, short and intermittent. If NG, repair. Output shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent. If NG, repair.
  • Page 42 5A-38 Automatic Transmission/Transaxle: www.CarGarage.ir Condition Possible cause Correction / Reference Item → Poor O/D 3 shift Shift solenoid valve No.2 circuit faulty Inspect circuit for open, short and intermittent. If NG, repair. Pressure control solenoid valve circuit Inspect circuit for open, short and intermittent. faulty If NG, repair.
  • Page 43 Automatic Transmission/Transaxle: 5A-39 www.CarGarage.ir Condition Possible cause Correction / Reference Item Incorrect gear shift point Output shaft speed sensor circuit faulty Inspect circuit for open, short and intermittent. If NG, repair. Pressure control solenoid valve circuit Inspect circuit for open, short and intermittent. faulty If NG, repair.
  • Page 44 5A-40 Automatic Transmission/Transaxle: www.CarGarage.ir Trouble Diagnosis 2 On-vehicle repair Condition Possible cause Correction / Reference Item Unable to run in all range Faulty valve body component Replace valve body assembly. Excessive shift shock Engine abnormal condition Inspect and repair engine. Malfunction of shift solenoid valve No.1 Inspect.
  • Page 45 Automatic Transmission/Transaxle: 5A-41 www.CarGarage.ir Condition Possible cause Correction / Reference Item → Poor 3 O/D shift Malfunction of shift solenoid valve No.2 Inspect. If NG, replace. Malfunction of output shaft speed Inspect. If NG, replace. sensor Malfunction of transmission range Inspect.
  • Page 46 5A-42 Automatic Transmission/Transaxle: www.CarGarage.ir Condition Possible cause Correction / Reference Item Incorrect shift point Engine abnormal condition Inspect and repair engine Malfunction of output shaft speed Inspect. If NG, replace. sensor Malfunction of accelerator pedal position Inspect referring to “DTC P0122: Throttle sensor Position Sensor (Main) Circuit Low: in Section 1A”, “DTC P0123: Throttle Position Sensor...

  • Page 47: No Gear Shift To 4Th Gear

    Automatic Transmission/Transaxle: 5A-43 www.CarGarage.ir Condition Possible cause Correction / Reference Item ↔ Poor 3 O/D shift, Faulty O/D clutch Inspect. If NG, replace. excessive shock or Faulty O/D brake Inspect. If NG, replace. slippage → Poor 3 2 shift, excessive Faulty direct clutch Inspect.

  • Page 48: No Lock-Up Occurs

    5A-44 Automatic Transmission/Transaxle: www.CarGarage.ir Step Action “3” position switch signal inspection Go to Step 5. Faulty “3” position switch or its circuit. If 1) With ignition switch ON, check voltage between terminal OK, substitute a known- “E92-20” of TCM connector and ground under the good TCM and recheck.

  • Page 49: Transmission Warning Light Circuit Check - Light Does Not Come "On" At Ignition Switch On (Vehicle Is Equipped With Engine Diagnosis Connector)

    Automatic Transmission/Transaxle: 5A-45 www.CarGarage.ir Step Action 4L/N switch signal inspection Go to Step 5. Faulty “4L” switch or its circuit. If OK, substitute 1) With ignition switch ON, check voltage between terminal a known-good TCM and “E92-4” of TCM connector and ground. recheck.

  • Page 50: Power" Light Circuit Check - Light Does Not Come "On" At Ignition Switch On

    5A-46 Automatic Transmission/Transaxle: www.CarGarage.ir “POWER” Light Circuit Check – Light Does Not Come “ON” at Ignition Switch ON S5JB0A5104065 Troubleshooting Step Action Combination Meter Power Supply Check Go to Step 2. Repair combination meter power supply 1) Turn ignition switch ON. circuit referring to Does other indicator / warning lights in combination meter “Combination Meter...
  • Page 51 Check for intermittent Check by using SUZUKI scan tool: trouble referring to “Intermittent and Poor 1) Connect SUZUKI scan tool to DLC with ignition switch Connection Inspection: OFF. in Section 00”. 2) Turn ignition switch ON and check transmission range sensor signal (“P”, “R”, “N”, “D”, “2”...

  • Page 52: Dtc P0707 Transmission Range Sensor Circuit Low

    Check for intermittent Check by using SUZUKI scan tool: trouble referring to “Intermittent and Poor 1) Connect SUZUKI scan tool to DLC with ignition switch Connection Inspection: OFF. in Section 00”. 2) Turn ignition switch ON and check transmission range sensor signal (“P”, “R”, “N”, “D”, “2”...
  • Page 53 Check transmission range sensor (switch) circuit for Intermittent trouble. Go to Step 5. operation Check for intermittent Check without using SUZUKI scan tool: trouble referring to “Intermittent and Poor 1) Turn ignition switch ON. Connection Inspection: 2) Check voltage at terminals “E93-1”, “E93-7”, “E93-8”, in Section 00”.

  • Page 54: Dtc P0712 Transmission Fluid Temperature Sensor "A" Circuit Low

    5A-50 Automatic Transmission/Transaxle: www.CarGarage.ir DTC P0712 Transmission Fluid Temperature Sensor “A” Circuit Low S5JB0A5104029 Wiring Diagram E92-11 YEL/BLK E92-12 16 15 14 13 12 11 10 9 17 16 15 14 13 12 11 10 9 21 20 19 26 25 23 22 24 23 18 17...

  • Page 55: Dtc P0713 Transmission Fluid Temperature Sensor "A" Circuit High

    Automatic Transmission/Transaxle: 5A-51 www.CarGarage.ir DTC P0713 Transmission Fluid Temperature Sensor “A” Circuit High S5JB0A5104030 Wiring Diagram Refer to “DTC P0712 Transmission Fluid Temperature Sensor “A” Circuit Low: ”. DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Transmission temperature sensor terminal voltage is less than •...

  • Page 56: Dtc P0717 Input / Turbine Speed Sensor Circuit No Signal

    5A-52 Automatic Transmission/Transaxle: www.CarGarage.ir DTC P0717 Input / Turbine Speed Sensor Circuit No Signal S5JB0A5104031 Wiring Diagram E93-6 E93-16 2.5V 16 15 14 13 12 11 10 9 17 16 15 14 13 12 11 10 9 21 20 19 26 25 23 22 24 23...

  • Page 57: Dtc P0722 Output Speed Sensor Circuit No Signal

    Automatic Transmission/Transaxle: 5A-53 www.CarGarage.ir Step Action Inspection input shaft speed sensor Input shaft speed Go to Step 4. Inspect input shaft speed sensor referring to “Input Shaft sensor circuit is Speed Sensor Inspection: ”. malfunction. Is check result satisfactory? Check visually input shaft speed sensor and clutch Intermittent trouble.

  • Page 58: Dtc P0741 / P0742 Tcc Circuit Performance Or Stuck Off / Tcc Circuit Stuck

    5A-54 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Troubleshooting Step Action Was “A/T System Check” performed? Go to Step 2. Go to “A/T System Check: ”. Check input shaft speed sensor circuit Go to Step 4. Go to Step 3. 1) Disconnect TCM connectors with ignition switch OFF. 2) Check for proper connection to input shaft speed sensor at “E93-5”...

  • Page 59: Dtc P0751 / P0752 Shift Solenoid-A Performance Or Stuck Off / Shift Solenoid-A Stuck

    Automatic Transmission/Transaxle: 5A-55 www.CarGarage.ir DTC Confirmation Procedure WARNING • When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident. •...

  • Page 60: Dtc P0756 / P0757 Shift Solenoid-B Performance Or Stuck Off / Shift Solenoid-B Stuck

    5A-56 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Confirmation Procedure WARNING • When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident. •...

  • Page 61: Dtc P0962 Pressure Control Solenoid "A" Control Circuit Low

    Automatic Transmission/Transaxle: 5A-57 www.CarGarage.ir Table for detecting condition TCM output gear position Actual gear position Stuck OFF (DTC P0756) 1st *1 4th *2 Stuck ON (DTC P0757) 2nd *3 3rd *4 DTC Confirmation Procedure WARNING • When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.

  • Page 62: Dtc P0963 Pressure Control Solenoid "A" Control Circuit High

    5A-58 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Pressure control solenoid valve output voltage is too low • Pressure control solenoid valve circuit open or comparing with TCM command value. shorted to ground. (1 driving cycle detection logic) •...

  • Page 63: Dtc P0973 / P0976 Shift Solenoid "A" Control Circuit Low / Shift Solenoid "B" Control Circuit Low

    Automatic Transmission/Transaxle: 5A-59 www.CarGarage.ir DTC Confirmation Procedure 1) Connect scan tool to DLC with ignition switch OFF. 2) Clear DTCs in TCM and ECM memories by using scan tool. 3) Start engine. 4) Keep engine running at idle speed for 10 seconds or more. 5) Check DTC, pending DTC and freeze-frame data.
  • Page 64 5A-60 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Voltage of shift solenoid valve TCM terminal is low although TCM • Shift solenoid valve circuit shorted to ground. is commanding shift solenoid to turn ON. •...

  • Page 65: Dtc P0974 / P0977 Shift Solenoid "A" Control Circuit High / Shift Solenoid "B" Control Circuit High

    Automatic Transmission/Transaxle: 5A-61 www.CarGarage.ir DTC P0974 / P0977 Shift Solenoid “A” Control Circuit High / Shift Solenoid “B” Control Circuit High S5JB0A5104042 Wiring Diagram Refer to “DTC P0973 / P0976 Shift Solenoid “A” Control Circuit Low / Shift Solenoid “B” Control Circuit Low: ”. DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area...

  • Page 66: Dtc P1702 Internal Control Module Memory Check Sum Error

    5A-62 Automatic Transmission/Transaxle: www.CarGarage.ir Step Action Inspection solenoid valve Intermittent trouble or Replace defective faulty TCM. Check for solenoid valve referring 1) Inspection solenoid valve referring to “Solenoid Valves intermittent trouble to “Solenoid Valves (Shift Solenoid-A, Shift Solenoid-B, TCC Pressure referring to “Intermittent (Shift Solenoid-A, Shift Control Solenoid and Pressure Control Solenoid...

  • Page 67: Dtc P1723 Range Select Switch Malfunction

    Automatic Transmission/Transaxle: 5A-63 www.CarGarage.ir DTC P1723 Range Select Switch Malfunction S5JB0A5104056 Wiring Diagram E92-20 YEL/RED YEL/BLK E92-10 16 15 14 13 12 11 10 9 17 16 15 14 13 12 11 10 9 21 20 19 26 25 23 22 24 23 18 17 I5JB0A510001-01...
  • Page 68 5A-64 Automatic Transmission/Transaxle: www.CarGarage.ir DTC P1774: CAN Communication Bus Off S5JB0A5104057 Wiring Diagram G31-2 G31-4 G31-1 8 7 6 5 4 3 2 1 G31-3 WHT/RED E23-4 WHT/BLU E23-19 E91-22 E91-23 WHT/BLU E03-8 E03-10 WHT/RED E92-17 RED E03-12 E92-7 E03-6 G44-19 G28-10 G44-18...
  • Page 69 Automatic Transmission/Transaxle: 5A-65 www.CarGarage.ir DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Transmission error that is inconsistent between transmission data • ECM and transmission monitor (CAN bus monitor) data is detected more • TCM than 7 times continuously. •...

  • Page 70: Dtc P1777: Tcm Lost Communication With Ecm (Reception Error)

    5A-66 Automatic Transmission/Transaxle: www.CarGarage.ir DTC P1777: TCM Lost Communication with ECM (Reception Error) S5JB0A5104058 Wiring Diagram Refer to “DTC P1774: CAN Communication Bus Off: ”. DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Reception error of communication data for ECM is detected for •...

  • Page 71: Dtc P1778: Tcm Lost Communication With Bcm (Reception Error)

    Automatic Transmission/Transaxle: 5A-67 www.CarGarage.ir DTC P1778: TCM Lost Communication with BCM (Reception Error) S5JB0A5104059 Wiring Diagram Refer to “DTC P1774: CAN Communication Bus Off: ”. DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Reception error of communication data for BCM is detected for •...

  • Page 72: Dtc P1874 4L Switch Circuit Malfunction (Short)

    C1026, C1031, C1032, C1035 and/or C1036 in ABS hydraulic unit / control module? Was “A/T System Check” performed? Go to Step 2. Go to “A/T System Check: ”. Do you have SUZUKI scan tool? Go to Step 4. Go to Step 5. www.CarGarage.ir...

  • Page 73: Dtc P1875 4L Switch Circuit Malfunction (Open)

    Action 4L switch and its circuit check Intermittent trouble or Go to Step 6. faulty TCM. Check for 1) Connect SUZUKI scan tool to DLC with ignition switch intermittent trouble OFF. referring to “Intermittent 2) Turn ignition switch ON. and Poor Connection 3) Select “DATA LIST”...
  • Page 74 Go to Step 5. 4L switch and its circuit check Intermittent trouble or Go to Step 6. faulty TCM. Check for 1) Connect SUZUKI scan tool to DLC with ignition switch intermittent trouble OFF. referring to “Intermittent 2) Turn ignition switch ON.

  • Page 75: Dtc P1878 Torque Converter Clutch Shudder

    Automatic Transmission/Transaxle: 5A-71 www.CarGarage.ir DTC P1878 Torque Converter Clutch Shudder S5JB0A5104060 DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area The acceleration slip control function stops when the • Mismatching ATF variation in the output revolution speed of the specified •...
  • Page 76 5A-72 Automatic Transmission/Transaxle: www.CarGarage.ir DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Voltage of TCC pressure control solenoid valve TCM terminal is • TCC pressure control solenoid valve circuit high although TCM is commanding TCC pressure control solenoid shorted to power circuit.

  • Page 77: Dtc P2764 Torque Converter Clutch (Tcc) Circuit Low

    Automatic Transmission/Transaxle: 5A-73 www.CarGarage.ir DTC P2764 Torque Converter Clutch (TCC) Circuit Low S5JB0A5104052 Wiring Diagram Refer to “DTC P2763 Torque Converter Clutch (TCC) Circuit High: ”. DTC Detecting Condition and Trouble Area DTC Detecting Condition Trouble Area Voltage of TCC pressure control solenoid valve TCM terminal is •...

  • Page 78: Inspection Of Tcm And Its Circuits

    5A-74 Automatic Transmission/Transaxle: www.CarGarage.ir Inspection of TCM and Its Circuits S5JB0A5104061 TCM and its circuits can be checked at TCM wiring connectors by measuring voltage, pulse signal and resistance. CAUTION TCM cannot be checked by itself, it is strictly prohibited to connect voltmeter or ohmmeter to TCM with connector disconnected from it.
  • Page 79 Automatic Transmission/Transaxle: 5A-75 www.CarGarage.ir Connector “E92” Standard Terminal Wire color Circuit Condition voltage BLK/ORN Ground 0 – 1 V Ignition switch ON Pressure control BRN/RED 0.6 – 1.0 V Ignition switch ON solenoid valve (–) TCC pressure control PPL/WHT 0.6 – 1.0 V Ignition switch ON solenoid valve (–) *0 –...
  • Page 80 5A-76 Automatic Transmission/Transaxle: www.CarGarage.ir Connector “E93” Standard Terminal Wire color Circuit Condition voltage 8 – 14 V Ignition switch ON, selector lever at “R” range Transmission range Ignition switch ON, selector lever at other than “R” sensor (“R” range) 0 – 1 V range —...
  • Page 81 Automatic Transmission/Transaxle: 5A-77 www.CarGarage.ir Reference Waveform No. 1 Reference Waveform No. 3 Pressure control solenoid valve signal at engine idling. CAN communication line (High & Low) signal at engine idling. Measurement CH1: “E92-4” to “E92-1” terminal Measurement CH1: “E92-7” to “E92-1” Oscilloscope CH1: 5 V/DIV terminal...

  • Page 82: Tcm Power And Ground Circuit Check

    5A-78 Automatic Transmission/Transaxle: www.CarGarage.ir Reference Waveform No. 5 Input shaft speed sensor signal at engine speed 3000 rpm. Measurement CH1: “E93-6” to “E92-1” terminal Oscilloscope CH1: 2 V/DIV setting TIME: 10 ms/DIV • After warmed up to normal operating temperature Measurement condition •...
  • Page 83 Automatic Transmission/Transaxle: 5A-79 www.CarGarage.ir Troubleshooting Step Action Check TCM back-up power circuit Go to Step 2. “WHT” circuit open or shorted to ground. 1) Disconnect TCM connector with ignition switch OFF. 2) Check for proper connection to TCM at “E92-24” terminal.

  • Page 84: Repair Instructions

    4. “FULL COLD” 3. “LOW HOT” 5. “LOW COLD” A/T fluid specification SUZUKI ATF 3317 or Mobil ATF 3309 At Room Temperature The fluid level check at room temperature performed NOTE after repair or fluid change before test driving is just •...

  • Page 85: A/T Fluid Change

    5) Check fluid level referring to “At Normal Operating Temperature” under “A/T Fluid Level Check: ”. I5JB0A510033-01 A/T fluid specification SUZUKI ATF 3317 or Mobil ATF 3309 1. Manual lever assembly 2. Select indicator assembly A/T fluid capacity reference value 3.

  • Page 86: Manual Selector Assembly Removal And Installation

    5A-82 Automatic Transmission/Transaxle: www.CarGarage.ir Manual Selector Assembly Removal and CAUTION Installation When installing select lever knob, do not turn S5JB0A5106044 more than specified numbers of rotation. Removal Otherwise select lever knob is damaged. 1) Disconnect negative cable at battery. 2) Remove front console box. 3) Disconnect shift lever switch connector.

  • Page 87: Select Cable Component

    Automatic Transmission/Transaxle: 5A-83 www.CarGarage.ir Select Cable Component S5JB0A5106047 I5JB0A510035-01 1. Manual selector assembly 6. Manual select cable nut : 13 N⋅m (1.3 kgf-m, 9.5lb-ft) 2. Manual selector assembly mounting bolt 7. Manual select lever nut : 12.5 N⋅m (1.25 kgf-m, 9.0 lb-ft) 3.

  • Page 88: Transmission Range Sensor Removal And Installation

    5A-84 Automatic Transmission/Transaxle: www.CarGarage.ir Transmission Range Sensor Removal and Tightening torque Transmission range sensor bolt (b): 5.3 N·m ( Installation 0.53 kgf-m, 4.0 lb-ft) S5JB0A5106049 Removal 1) Disconnect negative cable at battery. 4, (b) 2) Hoist vehicle. 3) Disconnect transmission range sensor connector (1).

  • Page 89: Key Interlock Cable Removal And Installation

    Automatic Transmission/Transaxle: 5A-85 www.CarGarage.ir 3) Check that engine starts in “N” and “P” ranges but it 7) Pull out key interlock cable (1) from key cylinder doesn’t start in “D”, “3”, “2”, “L” or “R” range. Also, cover (2) while pressing checkhook with slotted check that back-up lamp lights in “R”...
  • Page 90 5A-86 Automatic Transmission/Transaxle: www.CarGarage.ir 4) Pass and connect interlock cable as shown in the figure. I5JB0A510065-02 1-1. Interlock cable for LH steering vehicle 2-1. Key cylinder for LH steering vehicle 1-2. Interlock cable for RH steering vehicle 2-2. Key cylinder for RH steering vehicle 5) Pull out lock button (1) of selector side cable end (2).

  • Page 91: Brake And Key Interlock System Inspection

    Automatic Transmission/Transaxle: 5A-87 www.CarGarage.ir Brake and key Interlock System Inspection • For RH steering vehicle, with shift lock solenoid S5JB0A5106052 release button (1) pushed and ingition key turned 1) Check that selector lever cannot be moved to any to LOCK position, selector lever can not be shifted other range from “P”...

  • Page 92: Mode Select Switch Inspection

    5A-88 Automatic Transmission/Transaxle: www.CarGarage.ir Mode Select Switch Inspection Installation S5JB0A5106053 1) Check that sensor is free from any metal particles 1) Pull out mode select switch from front center console and damage. box. 2) Apply A/T fluid to new O-ring and then install input 2) Disconnect mode select switch connector.

  • Page 93: Output Shaft Speed Sensor Removal And Installation

    Automatic Transmission/Transaxle: 5A-89 www.CarGarage.ir Output Shaft Speed Sensor Removal and Output Shaft Speed Sensor Inspection S5JB0A5106057 Installation 1) Disconnect negative cable at battery. S5JB0A5106056 Removal 2) Hoist vehicle. 1) Disconnect negative cable at battery. 3) Disconnect output shaft speed sensor connector. 2) Hoist vehicle.

  • Page 94: Oil Cooler Hose And Pipe Components

    5A-90 Automatic Transmission/Transaxle: www.CarGarage.ir Oil Cooler Hose and Pipe Components S5JB0A5106058 I5JB0A510032-03 [A]: View from A side 3. Oil hose No.1 6. Oil pipe No.2 9. Oil pipe No.1 bolt : 10 N⋅m (1.0 kgf-m, 7.5 lb- 1. Radiator 4. Oil hose No.4 7.

  • Page 95: Solenoid-B, Valves

    Automatic Transmission/Transaxle: 5A-91 www.CarGarage.ir Installation 6) Remove A/T oil strainer (1). When replacing them, be sure to note the followings. • To replace clamps at the same time • To insert hose as far as its limit mark • To clamp hose securely 1) Use new union gaskets and connect oil cooler pipes to oil outlet unions.

  • Page 96: Solenoid And Pressure Control Solenoid Inspection

    5A-92 Automatic Transmission/Transaxle: www.CarGarage.ir Solenoid Valves (Shift Solenoid-A, Shift CAUTION Solenoid-B, TCC Pressure Control Solenoid and Do not insert air gun against strainer Pressure Control Solenoid Inspection installed on inlet of solenoid valve too deeply, S5JB0A5106061 when blowing air into solenoid valve. If not, Solenoid Valves (Shift Solenoid–A and Shift the strainer will be damaged.

  • Page 97: Removal And Installation

    Automatic Transmission/Transaxle: 5A-93 www.CarGarage.ir Operation check Check pressure control solenoid valves (Pressure control solenoid and TCC pressure control solenoid) (1) operation in either of the following methods. [Using regulated DC power supply] 1) Connect pressure control solenoid valve (1) with regulated DC power supply (2) as shown in the figure.

  • Page 98: Transmission Fluid Temperature Sensor Inspection

    5A-94 Automatic Transmission/Transaxle: www.CarGarage.ir 7) Disconnect shift solenoid–A connector (1), shift Transmission Fluid Temperature Sensor solenoid–B connector (2), TCC pressure control Inspection solenoid connector (4) and Pressure control solenoid S5JB0A5106063 Immerse transmission fluid temperature sensor (1) in connector (3). water or oil. Check transmission fluid temperature 8) Remove solenoid valves.

  • Page 99: Transmission Control Module (Tcm) Removal And Installation

    Automatic Transmission/Transaxle: 5A-95 www.CarGarage.ir Transmission Control Module (TCM) Removal A/T Relay Inspection S5JB0A5106092 and Installation 1) Disconnect negative cable at battery. S5JB0A5106064 CAUTION 2) Remove integration relay No.2 (1) from fuse box No.2 (2). TCM consists of highly precise parts, so when handling it, be careful not to expose it to excessive shock.

  • Page 100: Automatic Transmission Unit Components

    5A-96 Automatic Transmission/Transaxle: www.CarGarage.ir Automatic Transmission Unit Components S5JB0A5106065 I5JB0A510003-01 www.CarGarage.ir...

  • Page 101: Automatic Transmission Assembly Dismounting And Remounting

    Automatic Transmission/Transaxle: 5A-97 www.CarGarage.ir 1. Torque converter mounting bolt No.1 11. Transmission to engine bolt 21. Output shaft speed sensor 31. Engine earth cable bolt : After tightening torque converter mounting bolt No.1, tighten torque converter mounting bolt No.2. 2. Torque converter mounting bolt No.2 12.

  • Page 102: Automatic Transmission Unit Disassembly

    5A-98 Automatic Transmission/Transaxle: www.CarGarage.ir Automatic Transmission Unit Disassembly 5) Remove C-ring (1) and then remove speed sensor S5JB0A5106067 rotor (2). NOTE 1) Extract torque converter. And remove oil filler tube and dipstick. Use care not to loose rotor stop key. CAUTION Remove torque converter as much straight as possible.
  • Page 103 Automatic Transmission/Transaxle: 5A-99 www.CarGarage.ir 10) Check dimensions of overdrive (O/D) case (1) 14) Remove oil strainer (1). surface and clutch cylinder (2) surface for reassembly. 11) Remove overdrive (O/D) clutch assembly by holding input shaft (3). 12) Remove O/D case, bearing and bearing race. NOTE Confirm direction of bearing and bearing race for reassembly.
  • Page 104 5A-100 Automatic Transmission/Transaxle: www.CarGarage.ir 18) Remove accumulator pistons (1) by blowing air into 20) Check top surface level of forward clutch (2) against holes (2) as shown in the figure. case (1) for reassembly. 21) Remove forward clutch. NOTE NOTE Hold accumulator piston (1) with shop cloth while blowing.
  • Page 105 Automatic Transmission/Transaxle: 5A-101 www.CarGarage.ir 26) Remove center support assembly (1). 30) Remove reverse brake piston (1) by applying compressed air (400 – 800 kPa, 4 – 8 kg/cm , 57 – 113 psi) to oil hole (2). IYSQ01510104-01 27) Remove retaining ring (1), planetary gear assembly leaf spring, bearing and bearing race.
  • Page 106 5A-102 Automatic Transmission/Transaxle: www.CarGarage.ir 33) Remove manual shift shaft and lever as follows. 34) Remove oil seal (1) from both sides of transmission case. a) Undo caulking of sleeve cover (1) by using flat end rod or the like and hammer. IYSQ01510111-01 35) Remove cover plate (1).

  • Page 107: Oil Pump Components

    Automatic Transmission/Transaxle: 5A-103 www.CarGarage.ir Oil Pump Components S5JB0A5106068 I5JB0A510090-01 1. Oil pump body oil seal 4. Seal ring : 7.5 N⋅m (0.75 kgf-m, 5.5 lb-ft) 2. Oil pump cover O-ring 5. Oil pump body : Do not reuse. 3. Oil pump cover 6.

  • Page 108: Oil Pump Disassembly And Assembly

    5A-104 Automatic Transmission/Transaxle: www.CarGarage.ir Oil Pump Disassembly and Assembly • When installing pump cover, use care so that its S5JB0A5106069 splined part will not cause damage to oil seal and use specified torque to tighten it to pump body. Disassembly Tightening torque 1) Remove 6 bolts, oil pump cover (1), drive gear and Oil pump bolt (a): 7.5 N·m (0.75 kgf-m, 5.5 lb-ft)
  • Page 109 Automatic Transmission/Transaxle: 5A-105 www.CarGarage.ir • Check tip clearance between inner gear (1) and outer • Measure inside diameter of oil pump body bushing. gear. If inside diameter exceeds limit, replace oil pump body. Tip clearance between inner gear and outer gear Standard: 0.11 –...

  • Page 110: Overdrive (Planetary Gear Side) Components

    5A-106 Automatic Transmission/Transaxle: www.CarGarage.ir Overdrive (Planetary Gear Side) Components S5JB0A5106071 I5JB0A510096-01 1. Bearing 5. O-ring 9. Clutch plate 13. One-way clutch : Apply A/T fluid. 2. Race 6. Return spring 10. Clutch disc 14. Thrust washer 3. Clutch cylinder 7. Snap ring 11.
  • Page 111 Automatic Transmission/Transaxle: 5A-107 www.CarGarage.ir 6) With clutch piston return spring compressed with 2) Remove O/D planetary gear assembly (1). special tools, remove clutch piston return spring. Special tool (A): 09918–48211 (B): 09926–98320 (C): 09918–48220 IYSQ01510121-01 2. O/D clutch cylinder 3) With O/D clutch assembly (2) installed to oil pump, apply compressed air (400 –...

  • Page 112: Overdrive (Planetary Gear Side) Inspection

    5A-108 Automatic Transmission/Transaxle: www.CarGarage.ir Assembly • For installing cushion clutch plate (1), refer to the Assemble each component by reversing removal figure. procedure and noting the following points. • When installing thrust washer (1), bring its oil groove (3) to the front. •...

  • Page 113: Overdrive (Case Side) Components

    Automatic Transmission/Transaxle: 5A-109 www.CarGarage.ir • Measure inside diameter of planetary gear bushing. If • Measure free length of piston return spring. inside diameter exceeds limit, replace planetary gear. Standard free length of O/D clutch piston return spring Planetary gear bushing inside diameter standard 16.9 mm (0.665 in.) 11.200 –...

  • Page 114: Overdrive (Case Side) Disassembly And Assembly

    5A-110 Automatic Transmission/Transaxle: www.CarGarage.ir Overdrive (Case Side) Disassembly and 3) Apply compressed air (400 – 800 kPa, 4 – 8 kg/cm 57 – 113 psi) to oil hole (1) in O/D case (2) and Assembly remove brake piston. S5JB0A5106075 Disassembly 1) Remove retaining ring (1), brake backing plate (2), brake disc (3) and brake plate (4) in that order.

  • Page 115: Overdrive (Case Side) Inspection

    Automatic Transmission/Transaxle: 5A-111 www.CarGarage.ir Overdrive (Case Side) Inspection Assembly Install each component by reversing removal procedure S5JB0A5106076 • Measure free length of piston return spring. and noting the following points. • When installing rear seal ring, use care not to open it Standard free length of O/D brake piston return too wide.

  • Page 116: Forward Clutch Components

    5A-112 Automatic Transmission/Transaxle: www.CarGarage.ir Forward Clutch Components S5JB0A5106077 I5JB0A510108-01 1. Input shaft 5. Retaining ring 9. Clutch disc : Apply A/T fluid. 2. Piston 6. Bearing race 10. Froward clutch hub 3. Return spring 7. Bearing 11. Direct clutch hub 4.
  • Page 117 Automatic Transmission/Transaxle: 5A-113 www.CarGarage.ir 4) Using special tool and hydraulic press, compress Assembly forward clutch piston return spring and remove 1) Apply A/T fluid to forward input shaft O-rings, install retaining return spring. forward clutch piston and piston return spring (2) to forward input shaft and then install return spring ring Special tool with special tool and hydraulic press.

  • Page 118: Forward Clutch Inspection

    5A-114 Automatic Transmission/Transaxle: www.CarGarage.ir 4) Install forward clutch hub (3), direct clutch hub (2) Forward Clutch Piston Return Spring and retaining ring (1) in that order. • Measure free length. Standard free length of forward clutch piston return spring 24.81 mm (0.977 in.) IYSQ01510151-01 4.

  • Page 119: Direct Clutch Components

    Automatic Transmission/Transaxle: 5A-115 www.CarGarage.ir Direct Clutch Components S5JB0A5106080 I5JB0A510112-01 1. Bearing race 5. Clutch disc 9. Direct clutch piston : Apply A/T fluid. 2. Bearing 6. Clutch plate 10. Direct clutch inner piston 3. Retaining ring 7. Return spring 11. Direct clutch cylinder 4.
  • Page 120 5A-116 Automatic Transmission/Transaxle: www.CarGarage.ir 3) Using special tool and hydraulic press (1), compress Assembly direct clutch piston return spring (3) and remove Assemble each component by reversing disassembly retaining return spring ring (2). procedure and noting the following points. • Always use new O-ring and apply A/T fluid before Special tool installation.

  • Page 121: Direct Clutch Inspection

    Automatic Transmission/Transaxle: 5A-117 www.CarGarage.ir • Install direct clutch assembly (1) to center support (2) Direct Clutch Piston Return Spring and with compressed air (400 – 800 kPa, 4 – 8 kg/ • Measure free length. , 57 – 113 psi) applied to oil hole (3), measure Standard free length of direct clutch piston return stroke of direct clutch piston as shown in the figure.

  • Page 122: Center Support Components

    5A-118 Automatic Transmission/Transaxle: www.CarGarage.ir Center Support Components S5JB0A5106083 I5JB0A510116-01 1. Center support 6. Second coast brake plate 11. Second brake piston : Do not reuse. 2. O-ring 7. Second coast brake disc 12. Second brake plate : Apply A/T fluid. 3.

  • Page 123: Center Support Disassembly And Assembly

    Automatic Transmission/Transaxle: 5A-119 www.CarGarage.ir Center Support Disassembly and Assembly 4) Remove retaining ring. S5JB0A5106084 Disassembly 1) Remove retaining ring. Special tool (A): 09920–76010 IYSQ01510168-01 5) After removing clutch backing plate (1), remove second coast brake plate (3) and second coast brake disc (2).
  • Page 124 5A-120 Automatic Transmission/Transaxle: www.CarGarage.ir 8) Apply compressed air (400 – 800 kPa, 4 – 8 kg/cm 11) After removing retaining back plate ring, remove 57 – 113 psi) to oil hole at the extreme left and clutch backing plate, second brake plates and remove second coast brake piston as shown in the second brake discs.
  • Page 125 Automatic Transmission/Transaxle: 5A-121 www.CarGarage.ir 14) Blow air into the second air hole from the left and 17) Remove 2 sun gear seal rings (1) from planetary sun remove second brake piston. Then remove piston gear. inner O-ring and piston outer O-ring from second NOTE brake piston.

  • Page 126: Center Support Inspection

    5A-122 Automatic Transmission/Transaxle: www.CarGarage.ir • When installing brake discs, brake plates and clutch • Measure inside diameter of center support hub backing plate, refer to “Center Support Components: bushing. If inside diameter exceeds limit, replace ”. center support. • Install clutch backing plate (1) with its flat side facing Center support bushing inside diameter standard brake disc.

  • Page 127: Planetary Gears And Output Shaft Components

    Automatic Transmission/Transaxle: 5A-123 www.CarGarage.ir Planetary Gears and Output Shaft Components S5JB0A5106085 I5JB0A510125-01 1. Inner shaft 6. Front planetary gear 11. Front planetary ring gear 16. Bearing race 2. Retaining ring 7. Reverse brake plate 12. Rear planetary gear 17. Output shaft assembly 3.

  • Page 128: Planetary Gears And Output Shaft Disassembly And Assembly

    5A-124 Automatic Transmission/Transaxle: www.CarGarage.ir Planetary Gears and Output Shaft Disassembly 5) After removing retaining ring (1), remove front planetary ring gear (2), thrust bearing and bearing and Assembly race. S5JB0A5106086 Disassembly 1) Remove front planetary gear assembly (1) from output shaft assembly (2). IYSQ01510189-01 6) Remove thrust washer (1), rear planetary gear (2) and rear planetary sun gear (3).

  • Page 129: Planetary Gears And Output Shaft Inspection

    Automatic Transmission/Transaxle: 5A-125 www.CarGarage.ir NOTE Planetary Gears and Output Shaft Inspection S5JB0A5106090 A is longer than B. • Check that sliding surface of discs and plate are not worn or burnt. if necessary, replace them. NOTE • If disc lining is exfoliated, discolored or worn hardly, replace all discs.

  • Page 130: Valve Body Assembly Components

    5A-126 Automatic Transmission/Transaxle: www.CarGarage.ir Valve Body Assembly Components S5JB0A5106087 I5JB0A510127-01 1. Manual valve 5. Plate 9. Solenoid clamp 13. Valve body assembly 2. TCC control solenoid valve 6. Shift solenoid valve A 10. Solenoid clamp bolt : 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft) 3.
  • Page 131 Automatic Transmission/Transaxle: 5A-127 www.CarGarage.ir 6) Install thrust bearing (1) and thrust bearing race (2) 3) Measure free length of reverse brake piston return spring. after lubricating them with grease. Standard free length of reverse brake piston NOTE return spring Make sure that thrust bearing output shaft 16.84 mm (0.663 in.) race is installed in proper direction.
  • Page 132 5A-128 Automatic Transmission/Transaxle: www.CarGarage.ir 9) Remove reverse brake reaction plate of planetary gear assembly and align lugs of reverse brake plate, reverse brake disc and reverse brake backing plate. Install planetary gear assembly to transmission case so that aligned lugs fit in groove in transmission case.
  • Page 133 Automatic Transmission/Transaxle: 5A-129 www.CarGarage.ir 13) After confirming that lugs of all brake plates and brake discs are in grooves securely, hold retaining ring (1) of planetary sun gear, install center support assembly by aligning bolt holes (2) in center support and transmission case.
  • Page 134 5A-130 Automatic Transmission/Transaxle: www.CarGarage.ir 21) Apply grease to thrust washers (1) and install them 18) When clutch disc and plate have been replaced, check height difference between forward clutch input to O/D planetary gear (2) and planetary ring gear (3), shaft and transmission case (1) by measuring as and then install O/D input shaft assembly to O/D shown in the figure.
  • Page 135 Automatic Transmission/Transaxle: 5A-131 www.CarGarage.ir 23) Apply A/T fluid to new housing O-ring and install it to 26) Apply 2 – 4 kg/cm air pressure into fluid holes in the O/D case. Then install converter housing (1) and figure as numbered and check operation sound of tighten housing bolt to specified torque.
  • Page 136 5A-132 Automatic Transmission/Transaxle: www.CarGarage.ir 35) Install parking lock pawl (2), parking pawl pin (1) and 29) Check that inner shaft runs smoothly. parking pawl spring (3). 30) Apply grease to lip of new oil lip seal and drive in oil lip seal with special tool till it contacts transmission case.
  • Page 137 Automatic Transmission/Transaxle: 5A-133 www.CarGarage.ir 38) Apply A/T fluid to new O-ring and spring and install 40) Fix valve body (1) by using bolts with each nominal them to accumulator piston and install accumulator length as indicated in the figure and tightening to piston to transmission case.
  • Page 138 5A-134 Automatic Transmission/Transaxle: www.CarGarage.ir 43) Connect solenoid coupler to each solenoid. 47) Install adapter case (1) with new adapter gasket to transmission case and tighten adapter case bolts to 44) Install oil strainer (1) to valve body assembly. specified torque. Tightening torque Tightening torque Oil strainer bolt (a): 5.5 N·m (0.55 kgf-m, 4.0 lb-...

  • Page 139: Specifications

    Automatic Transmission/Transaxle: 5A-135 www.CarGarage.ir 51) Confirm that torque converter is fully fitted in transmission. Confirmation can be done by measuring dimension between end surface of housing case (2) and drive plate installation seat. Standard dimension between end surface of case housing and drive plate installation seat “a” 17.4 mm (0.69 in.) 52) Check that torque converter turns smoothly and apply grease to center piece (1) of torque converter.

  • Page 140: Special Tools And Equipment

    5A-136 Automatic Transmission/Transaxle: www.CarGarage.ir Special Tools and Equipment Recommended Service Material S5JB0A5108001 NOTE Required service material is also described in the following. “Oil Pump Components: ” “Overdrive (Planetary Gear Side) Components: ” “Overdrive (Case Side) Components: ” “Forward Clutch Components: ” “Direct Clutch Components: ”...
  • Page 141 Spring compressor No. 1 set Remover 09927–66520 09944–88210 Oil pump remover Bearing housing installer SUZUKI scan tool — This kit includes following items. 1. Tech 2, 2. PCMCIA card, 3. DLC cable, 4. SAE 16/19 adapter, 5. Cigarette cable, 6. DLC loopback adapter, 7.

  • Page 142: Manual Transmission/Transaxle

    5B-1 Manual Transmission/Transaxle: www.CarGarage.ir Manual Transmission/Transaxle General Description Manual Transmission Construction S5JB0A5201001 The manual transmission consists of the input shaft, output shaft, countershaft and reverse idle gear shaft which are installed in the die-cast aluminum alloy case. This transmission provides five forward speeds and one reverse speed. The 1st, 2nd, 3rd and 4th speeds are for speed reduction drive, 5th speed is for direct drive.

  • Page 143: Diagnostic Information And Procedures

    Manual Transmission/Transaxle: 5B-2 www.CarGarage.ir Diagnostic Information and Procedures Manual Transmission Symptom Diagnosis S5JB0A5204001 Condition Possible cause Correction / Reference Item Gear slipping out of mesh Worn shift fork shaft Replace. Worn shift fork or synchronizer sleeve Replace. Weak or damaged locating spring Replace.

  • Page 144: Repair Instructions

    5B-3 Manual Transmission/Transaxle: www.CarGarage.ir Repair Instructions Manual Transmission Assembly Components S5JB0A5206001 1217G 1217G 1217G 1217G 1217G 1217G 1322 I5JB0A520018-03 www.CarGarage.ir...
  • Page 145 Manual Transmission/Transaxle: 5B-4 www.CarGarage.ir 1. Transmission front case 16. Reverse gear shift lever 31. 5th speed synchronizer ring : Apply sealant 99000-31260 to mating surface of front case and rear case. 2. Transmission rear case 17. Reverse shift locating 32. Input shaft needle bearing : Apply sealant 99000-31260 to mating surface of rear case and adapter case.

  • Page 146: Gear Shift Control Lever Rear Case Assembly Components

    5B-5 Manual Transmission/Transaxle: www.CarGarage.ir Gear Shift Control Lever Rear Case Assembly Components S5JB0A5206002 I5JB0A520019-08 1. Gear shift control lever knob 9. Gear shift lever rear case bolt 17. Gear shift lever case cover bolt 2. Gear shift control lever boot 10.

  • Page 147: Gear Shift Lever Front Case Assembly Components

    Manual Transmission/Transaxle: 5B-6 www.CarGarage.ir Gear Shift Lever Front Case Assembly Components S5JB0A5206026 1322 I5JB0A520001-02 1. Gear shift shaft 8. Gear shift locating retainer 15. Gear shift lever front case bolt 2. Gear shift lever front case 9. Gear shift locating spring 16.

  • Page 148: Gear Shift Shaft And Fork Components

    5B-7 Manual Transmission/Transaxle: www.CarGarage.ir Gear Shift Shaft and Fork Components S5JB0A5206027 1322 1322 1322 1322 I5JB0A520002-02 1. Low speed gear shift shaft 4. Low speed gear shift fork 7. Gear shift shaft ball : Apply grease 99000-25010 to ball. 2. High speed gear shift fork 5.

  • Page 149: Input Shaft Assembly, Output Shaft Assembly And Countershaft Assembly Components

    Manual Transmission/Transaxle: 5B-8 www.CarGarage.ir Input Shaft Assembly, Output Shaft Assembly and Countershaft Assembly Components S5JB0A5206003 I5JB0A520003-01 www.CarGarage.ir...

  • Page 150: Manual Transmission Oil Change

    7) Apply sealant to thread of filler plug, and then tighten S5JB0A5206004 it to specified torque. 1) Before changing or inspecting oil, be sure to stop “A”: Sealant 99000–31260 (SUZUKI Bond engine and lift vehicle horizontally. No.1217G) 2) With vehicle lifted up, check oil level and leakage. If Tightening torque leakage exists, correct or repair it.

  • Page 151: Transmission Shift Control Lever Removal And Installation

    Control lever locating bolt (a): 9 N·m (0.9 kgf-m, 6.5 lb-ft) 2) Apply grease to pivot portions and seat, then install shift control lever. “A”: Grease 99000–25010 (SUZUKI Super Grease A) I5JB0A520027-02 6) Install front console box referring to “Console Box “A”...

  • Page 152: Back Up Light Switch Removal And Installation

    5B-11 Manual Transmission/Transaxle: www.CarGarage.ir Back Up Light Switch Removal and Installation Back Up Light Switch Inspection S5JB0A5206007 S5JB0A5206008 Check back up light switch for function using ohmmeter. Removal If resistance is not as specified below, replace back up light switch. WARNING Back up lamp switch specification Refrain from work while exhaust No.2 pipe is...

  • Page 153: Gear Shift Control Lever Rear Case Assembly Disassembly And Reassembly

    Manual Transmission/Transaxle: 5B-12 www.CarGarage.ir Gear Shift Lever Front Case Assembly Removal Installation and Installation 1) Install gear shift control lever rear case assembly S5JB0A5206031 with its plate to transfer case referring to figure for Removal proper installing direction of control shaft joint bolt 1) Dismount transmission assembly referring to (2).

  • Page 154: Gear Shift Lever Front Case Assembly Disassembly And Reassembly

    1.2 mm (0.047 in.) in diameter, and then Disassembly mate it with gear shift lever front case. 1) Remove gear shift case plug. “A”: Sealant 99000–31260 (SUZUKI Bond 2) Drive out gear shift arm pin using special tool, and No.1217G) then disassemble components parts.

  • Page 155: Gear Shift Lever Front Case Assembly Inspection

    Manual Transmission/Transaxle: 5B-14 www.CarGarage.ir Engine Rear Mounting Replacement 2) Assemble components parts referring to “Gear Shift Lever Front Case Assembly Components: ”. S5JB0A5206010 When replacement of mounting parts are necessary, 3) Set new gear shift arm inner pin (1) and outer pin (2) torque bolts as specified below.
  • Page 156 5B-15 Manual Transmission/Transaxle: www.CarGarage.ir 13) Disconnect the following couplers and release their harness from clamps. • Back up light switch • Transfer shift actuator (for J20 engine model) • 4L/N switch (for J20 engine model) • Center differential lock switch (for J20 engine model) 14) Apply transmission jack (1) and remove engine rear mounting member (2) taking off its bolts.
  • Page 157 • Apply grease to input shaft. • Fill gear oil to transmission referring to “Manual Transmission Oil Change: ”. “A”: Grease 99000–25010 (SUZUKI Super Grease • Fill gear oil to transfer referring to “Transfer Oil Change: Motor-Shift Type (Transfer with Shift Actuator) in Section 3C”...

  • Page 158: Manual Transmission Unit Disassembly

    5B-17 Manual Transmission/Transaxle: www.CarGarage.ir Manual Transmission Unit Disassembly 7) Remove gear shift locating bolts (1), then take out S5JB0A5206012 locating springs (2) and gear shift shaft balls (3). 1) Remove clutch operating cylinder assembly from 8) Remove rear to front case bolts (4), then separate transmission front case referring to “Clutch rear case from front case tapping front case flange Operating Cylinder Assembly Removal and...

  • Page 159: Manual Transmission Unit Reassembly

    Manual Transmission/Transaxle: 5B-18 www.CarGarage.ir 15) Remove input shaft assembly (1), countershaft 3) Install low speed gear shift shaft (1) and low gear assembly (2), high speed gear shift fork (3) and low shift inverse lever (2) and tighten with new bolt (3). speed gear shift fork (4) as assembly from front case Tightening torque (5) tapping input shaft end by plastic hammer lightly.
  • Page 160 Apply thread lock cement to gear shift locating bolts (3), and then tighten them. I5JB0A520045-01 8) Install input shaft needle bearing to end of input “A”: Grease 99000–25010 (SUZUKI Super shaft. Grease A) 9) Clean mating surfaces of both front and rear cases, “B”: Thread lock cement 99000–32110 (Thread...
  • Page 161 1.2 mm (0.047 in.) in diameter, and then mate it with adapter case. “A”: Sealant 99000–31260 (SUZUKI Bond No.1217G) www.CarGarage.ir...

  • Page 162: Locating Spring Inspection

    5B-21 Manual Transmission/Transaxle: www.CarGarage.ir 18) Install rear case to adapter case. Tighten case bolts (2) to specified torque. Tightening torque Adapter case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb- I5JB0A520051-01 3) Remove input shaft union. 4) Hold hatched area (5) of input shaft assembly (1) with “V”...

  • Page 163: Input Shaft Inspection

    Manual Transmission/Transaxle: 5B-22 www.CarGarage.ir Input Shaft Inspection • Check diameter of input shaft (1) and needle bush (2) S5JB0A5206017 as shown in the figure. If measured value is out of • Check clearance “a” between synchronizer ring (2) specification, replace input shaft and/or bush. and gear (1), key slot width “b”...

  • Page 164: Input Shaft Reassembly

    5B-23 Manual Transmission/Transaxle: www.CarGarage.ir NOTE • Using cylinder gauge (1), check inside diameter of each gear. If its inside diameter exceeds specification, Input shaft front bearing circlip (2) must be replace it. installed before input shaft front bearing is installed. Inside diameter (standard) of gear 3rd and 4th gear: 40.000 –...
  • Page 165 Manual Transmission/Transaxle: 5B-24 www.CarGarage.ir 9) Press-fit 5th speed synchronizer hub (1) using 6) Drive in high speed synchronizer assembly (1) using special tool and hammer. special tool and hammer. Special tool NOTE (A): 09913–84510 • While press-fitting sleeve & hub, make sure that synchronizer ring key slots (2) are aligned with keys in sleeve &...

  • Page 166: Countershaft Disassembly And Assembly

    5B-25 Manual Transmission/Transaxle: www.CarGarage.ir 12) Caulk input shaft 5th hub nut (2) using caulking tool. 13) Drive in new input shaft union (1) using puller and hydraulic press. I5JB0A520066-01 I5JB0A520068-01 3) Apply bearing puller to 2nd gear (1), and drive out Countershaft Disassembly and Assembly countershaft front bearing (2), countershaft reverse S5JB0A5206019...
  • Page 167 Manual Transmission/Transaxle: 5B-26 www.CarGarage.ir Assembly Synchronizer key installation position : A = B 1) Clean all components thoroughly, inspect them for any abnormality and replace with new ones as necessary. 2) To ensure lubrication, air blow oil holes (1) and make sure that they are free from any obstruction.
  • Page 168 5B-27 Manual Transmission/Transaxle: www.CarGarage.ir 7) Check 2nd gear (1) thrust clearance by using 10) Press-fit countershaft front bearing (1) using special thickness gauge. If clearance is out of specification, tool and hammer. repress-fit or replace defective part. Special tool 2nd gear thrust clearance (A): 09913–84510 “a”: 0.10 –...

  • Page 169: Countershaft And Reverse Idle Gear Inspection

    Manual Transmission/Transaxle: 5B-28 www.CarGarage.ir Countershaft and Reverse Idle Gear Inspection • Check clearance “a” between synchronizer ring (2) S5JB0A5206020 and gear (1), key slot width “b” in synchronizer ring • Using micrometer, check diameter of countershaft (1) and each chamfered tooth of gear and synchronizer and needle bush (2) as shown.

  • Page 170: Output Shaft Disassembly And Assembly

    5B-29 Manual Transmission/Transaxle: www.CarGarage.ir • Check oil clearance between reverse idle gear (2) and shaft (1) measuring inside diameter “a” of gear and diameter “b” of shaft and calculate as follows: Clearance “c” “b” – “a” If clearance exceeds limit, replace gear and shaft. Oil clearance “c”...

  • Page 171: Manual Transmission Front Case Disassembly And Assembly

    Special tool (A): 09940–51710 : Grease 99000–25010 (SUZUKI Super Grease A) I5JB0A520086-01 Assembly 1) Set new oil seal to adapter case with its spring side facing rear case side.

  • Page 172: Specifications

    5B-31 Manual Transmission/Transaxle: www.CarGarage.ir Specifications Tightening Torque Specifications S5JB0A5207001 Tightening torque Fastening part Note N⋅m kgf-m lb-ft Transmission oil drain plug 17.0 Oil filler plug 17.0 Control lever locating bolt Case cover bolt Control lever boot cover bolt Back up light switch 17.0 Plate bolt 17.0...

  • Page 173: Special Tools And Equipment

    Manual Transmission/Transaxle: 5B-32 www.CarGarage.ir Special Tools and Equipment Recommended Service Material S5JB0A5208001 Material SUZUKI recommended product or Specification Note Grease SUZUKI Super Grease A P/No.: 99000–25010 Sealant SUZUKI Bond No.1217G P/No.: 99000–31260 Thread lock cement Thread Lock Cement Super 1322 P/No.: 99000–32110...
  • Page 174 5B-33 Manual Transmission/Transaxle: www.CarGarage.ir 09941–64511 Bearing and oil seal remover (30 mm Min.) www.CarGarage.ir...

  • Page 175: Clutch

    Clutch: 5C-1 www.CarGarage.ir Clutch General Description Clutch (Hydraulic Type) Construction S5JB0A5301001 The clutch is a diaphragm-spring clutch of a dry single disc type. The diaphragm spring is of a tapering-finger type, which is a solid ring in the outer diameter part, with a series of tapered fingers pointing inward.

  • Page 176: Component Location

    5C-2 Clutch: www.CarGarage.ir Component Location Clutch Fluid Pipe and Hose Location S5JB0A5303001 I5JB0A530002-02 [A]: Right-hand steering vehicle 3. Clutch fluid hose 6. Brake master cylinder reservoir 1. Clutch master cylinder 4. Clutch operating cylinder assembly 7. Clutch fluid pipe joint 2.

  • Page 177: Clutch Pedal Height Inspection

    Clutch: 5C-3 www.CarGarage.ir Condition Possible cause Correction / Reference Item Clutch vibration Glazed (glass-like) clutch facings Repair or replace disc. Clutch facings dirty with oil Replace disc. Release bearing slides unsmoothly Replace clutch operating cylinder assembly. Wobbly clutch disc, or poor facing Replace disc.

  • Page 178: Repair Instructions

    5C-4 Clutch: www.CarGarage.ir Repair Instructions Clutch Pedal Position (CPP) Switch Removal Adjustment With clutch pedal (1) released, adjust switch (2) position and Installation so that clearance between end of thread and clutch S5JB0A5306001 Removal pedal arm is within specification. 1) Disconnect connector of CPP switch (1) with ignition Clearance between end of thread and clutch pedal switch OFF.

  • Page 179: Clutch Fluid Pipe And Hose Inspection

    Clutch: 5C-5 www.CarGarage.ir 4) Disconnect fluid pipe (1) from hose (2). 4, (b) NOTE To disconnect pipe (1) from hose (2), separate them by using flare nut wrench (4) and spanner (3) so as not to kink them. 3, (a) I5JB0A530011-03 Clutch Fluid Pipe and Hose Inspection S5JB0A5306004...

  • Page 180: Clutch Master Cylinder Inspection

    I5JB0A530013-01 Installation “b” Reverse removal procedure for installation noting the following. • Apply grease to push rod clevis pin (1). “A”: Grease 99000–25100 (SUZUKI Silicone Grease) • Tighten master cylinder attaching nuts (2) to specified “a” torque. I5JB0A530016-01 Tightening torque Clutch Operating Cylinder Assembly Removal Clutch master cylinder attaching nut (a): 23 N·m (...

  • Page 181: Clutch Cover, Clutch Disc And Flywheel Components

    Clutch: 5C-7 www.CarGarage.ir Installation 4) Remount transmission assembly referring to “Manual Transmission Assembly Dismounting and 1) Install clutch operating cylinder assembly (2) to Remounting: in Section 5B”. transmission front case. Tighten mounting bolts to specified torque. 5) Fill reservoir with specified brake fluid and check for fluid leakage.

  • Page 182: Clutch Cover, Clutch Disc And Flywheel Removal And Installation

    5C-8 Clutch: www.CarGarage.ir Clutch Cover, Clutch Disc and Flywheel Installation Removal and Installation NOTE S5JB0A5306012 Removal Before installation, make sure that flywheel 1) Dismount transmission assembly referring to surface and pressure plate surface have “Manual Transmission Assembly Dismounting and been cleaned and dried thoroughly. Remounting: in Section 5B”.

  • Page 183: Clutch Cover, Clutch Disc And Flywheel Inspection

    4) Slightly apply grease to input shaft (1). • Inspect pressure plate for wear or heat spots. If abnormality is found, replace it as assembly. Do not “A”: Grease 99000–25210 (SUZUKI Super disassemble it into diaphragm and pressure plate. Grease I) 5) Join transmission assembly with engine.

  • Page 184: Specifications

    For the tightening torque of fastener not specified in this section, refer to “Fastener Information: in Section 0A”. Special Tools and Equipment Recommended Service Material S5JB0A5308001 Material SUZUKI recommended product or Specification Note Grease SUZUKI Silicone Grease P/No.: 99000–25100 SUZUKI Super Grease I P/No.: 99000–25210...

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