Suzuki GRAND VITARA Owner's Manual page 1032

5B-27 Manual Transmission/Transaxle:
7) Check 2nd gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
2nd gear thrust clearance
"a": 0.10 – 0.25 mm (0.004 – 0.010 in.)
8) Apply oil to countershaft gear needle bearing, and
then countershaft low needle bush, needle bearing
and 1st gear (1) to countershaft.
9) Press-fit countershaft reverse gear (2) using special
tool and hammer.
Special tool
(A): 09913–80113
(A)
2
1
"a"
I5JB0A520074-01
1
I5JB0A520075-01
10) Press-fit countershaft front bearing (1) using special
tool and hammer.
Special tool
(A): 09913–84510
(A)
11) Check low gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
Low gear thrust clearance
"a": 0.10 – 0.25 mm (0.004 – 0.010 in.)
"a"
12) Tighten countershaft front bearing nut to specified
torque while locking counter shaft in the same
manner as step 2) of "Disassembly" under
"Countershaft Disassembly and Assembly: ".
CAUTION
!
Do not hold spline, gear teeth or abrasived
surface of shaft with vise through "V" blocks
or the like, otherwise shaft may be damaged.
Tightening torque
Countershaft front bearing nut: 210 N·m (21.0
kgf-m, 152.0 lb-ft)
13) Caulk countershaft front bearing nut using caulking
tool and hammer.
1
I5JB0A520076-01
1
I5JB0A520077-01