Suzuki GRAND VITARA Owner's Manual page 1029

6) Drive in high speed synchronizer assembly (1) using
special tool and hammer.
NOTE
• While press-fitting sleeve & hub, make
sure that synchronizer ring key slots (2)
are aligned with keys in sleeve & hub
assembly.
• Check free rotation of 4th gear after press
fitting sleeve & hub assembly.
Special tool
(A): 09913–84510
7) Check 4th gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
4th gear thrust clearance
"a": 0.10 – 0.25 mm (0.004 – 0.010 in.)
"a"
8) Apply oil to high speed gear needle bearing, and
then install 3rd gear bush (1), high speed gear
needle bearing (2) and 3rd gear (3).
4. 4th gear
(A)
1
2
I5JB0A520061-01
1
I5JB0A520062-01
I5JB0A520063-01
Manual Transmission/Transaxle:
9) Press-fit 5th speed synchronizer hub (1) using
special tool and hammer.
Special tool
(A): 09913–84510
(A)
10) Check 3rd gear (1) thrust clearance by using
thickness gauge. If clearance is out of specification,
repress-fit or replace defective part.
3rd gear thrust clearance
"a": 0.10 – 0.25 mm (0.004 – 0.010 in.)
11) Tighten input shaft 5th hub nut to specified torque in
the same manner as step 4) of "Input Shaft
Disassembly: ".
CAUTION
!
Do not hold spline, gear teeth or abrasived
surface of shaft with vise through "V" blocks
or the like, otherwise shaft components may
be damaged.
Tightening torque
Input shaft 5th hub nut: 210 N·m (21.0 kgf-m,
152.0 lb-ft)
5B-24
1
I5JB0A520064-01
1
"a"
I5JB0A520065-01