Front Differential Assembly Disassembly And Reassembly - Suzuki GRAND VITARA Owner's Manual

3B-5 Differential: Front
9. Differential carrier
: Apply sealant 99000-31260 to mating surface of carrier and rear
cover.
10. Differential pinion
11. Differential gear
12. Pinion shaft
13. Differential left case
14. Thrust washer
15. Differential side bearing
16. Spring washer
Front Differential Assembly Disassembly and
Reassembly
Disassembly
1) Remove front differential right mounting (1) and rear
mounting (2).
2
2) Drive out front drive shaft (1) from front shaft retainer
(2) using plastic hammer (3).
3) Remove differential side right retainer and front drive
shaft retainer, and then remove rear cover (1).
1
25. Rear cover bolt No.2 bolt
26. Differential right case
: 50 N⋅m (5.0 kgf-m, 36.5 lb-ft)
: 85 N⋅m (8.5 kgf-m, 61.5 lb-ft)
: 40 N⋅m (4.0 kgf-m, 29.5 lb-ft) + 50°
: Do not reuse.
: Apply differential oil.
4) Disassembly front drive shaft retainer as follows, if
necessary.
S5JB0A3216010
a) Remove oil seal (1) from front drive shaft retainer
using special tool.
Special tool
(A): 09913–50121
1
I5JB0A321005-01
b) Remove snap ring (1) using snap ring plier.
I5JB0A321006-01
c) Drive out front drive shaft bearing using special
tools.
Special tool
(A): 09930–30104
(B): 09941–64511
I5JB0A321007-01
(A)
1
I5JB0A321008-01
1
I5JB0A321009-01
(A)
(B)
I5JB0A321010-01