Suzuki GRAND VITARA Owner's Manual page 770

3C-82 Transfer: Non-Shift Type (Transfer without Shift Actuator)
16) Remove needle bearing (1) from rear case (2) using
special tool, if necessary.
Special tool
(A): 09913–76010
17) Remove input gear plate (1), and then remove input
gear assembly (3) from front case (2).
1
3
18) Remove front oil seal No.2 (1) from front case (2)
using flat end rod or the like, if necessary.
Reassembly
1) Install front oil seal No.2 to front case (1) using
special tool, and then apply grease to oil seal lip.
: Grease 99000–25010 (SUZUKI Super Grease A)
Special tool
(A): 09913–85210
(A)
1
2
I5JB0A331027-01
2
I5JB0A331091-01
1
2
I5JB0A331030-01
(A)
1
I5JB0A331033-01
2) Install input gear assembly (1) to front case (2).
2
3) Tighten new input gear plate bolts (1) to specified
torque.
Tightening torque
Input gear plate bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
4) Install needle bearing (1) to rear case (2) using
special tool as shown in figure.
Distance between case and needle bearing "a"
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
(A)
1
2
5) Install new rear oil seal (1) to rear case (2) using
special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal "a"
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
1
I5JB0A331092-01
1, (a)
I5JB0A331093-03
"a"
I5JB0A331036-02