Clutch Cover, Clutch Disc And Flywheel Inspection - Suzuki GRAND VITARA Owner's Manual

3) Aligning clutch disc to flywheel center by using
special tool, install clutch cover (1) and bolts (2).
Then tighten bolts to specification.
NOTE
• While tightening clutch cover bolts,
compress clutch disc with special tool by
hand so that disc centered.
• Tighten cover bolts little by little evenly in
diagonal order.
Special tool
(A): 09924–17811
(C): 09923–36320
Tightening torque
Clutch cover bolt (b): 23 N·m (2.3 kgf-m, 17.0 lb-
ft)
4) Slightly apply grease to input shaft (1).
"A": Grease 99000–25210 (SUZUKI Super
Grease I)
5) Join transmission assembly with engine.
Refer to "Manual Transmission Assembly
Dismounting and Remounting: in Section 5B".
NOTE
Turn crankshaft with wrench from front while
inserting transmission input shaft (1) to
clutch disc until splines mesh.
1, "A"
Clutch Cover, Clutch Disc and Flywheel
Inspection
Input Shaft Bearing
Check bearing for smooth rotation and replace it if
abnormality is found.
Clutch Disc
Measure depth of rivet head depression, i.e. distance
between rivet head and facing surface. If depression is
found to have reached service limit at any of holes,
replace disc assembly.
Rivet head depth
Standard: 1.5 mm (0.06 in.)
Service limit: 0.5 mm (0.02 in.)
Clutch Cover
• Check diaphragm spring for abnormal wear or
damage.
IYSQ01530023-01
• Inspect pressure plate for wear or heat spots.
If abnormality is found, replace it as assembly. Do not
disassemble it into diaphragm and pressure plate.
Flywheel
Check surface contacting clutch disc for abnormal wear
or heat spots. Replace or repair as required.
I5JB0A530021-01
Clutch: 5C-9
S5JB0A5306013
IYSQ01530025-01