Subaru Impreza 2003 Service Manual page 1884

MAIN SHAFT ASSEMBLY FOR SINGLE-RANGE
MANUAL TRANSMISSION AND DIFFERENTIAL
ST2 499877000 RACE 4-5 INSTALLER
ST2
(A)
ST1
(A) 4th needle bearing race
4) Install the baulk ring, needle bearing, 4th drive
gear and 4th gear thrust washer to transmission
main shaft.
NOTE:
Align the baulk ring and gear & hub assembly with
key groove.
(B)
(A) Groove
(B) 4th gear side
5) Drive the ball bearing onto the rear section of
transmission main shaft using ST1, ST2 and a
press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
ST1 899714110 REMOVER
ST2 499877000 RACE 4-5 INSTALLER
MT-00192
(A)
MT-00193
ST2
ST1
MT-00194
5MT-76
6) Using the ST1 and ST2, install the 5th gear
thrust washer and 5th needle bearing race onto the
rear section of transmission main shaft.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Face the thrust washer in correct direction.
ST1 899714110 REMOVER
ST2 499877000 RACE 4-5 INSTALLER
(A) Face this surface to 5th gear side.
7) Install the bearing onto synchro cone.
8) Install the baulk ring and synchro cone onto 5th-
Rev sleeve and hub assembly using ST and a
press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Use a new ball bearing.
• After press fitting, make sure the synchro cone
rotates freely.
ST 499757002 INSTALLER
(A) (B)
(A) Baulk ring
(B) Synchro cone
(C) Ball bearing
(A)
MT-00195
ST
(C)
MT-00196