Subaru Impreza 2003 Service Manual page 2314

DRIVE SHAFT SYSTEM
7) Fill 80 to 90 g (2.82 to 3.17 oz) of specified
grease into the interior of DOJ outer race.
8) Apply a coat of specified grease to cage pocket
and six balls.
9) Insert six balls into cage pocket.
10) Align the outer race track and ball positions and
place in the part where shaft, inner race, cage and
balls are previously installed, and then fit the outer
race.
(A) Outer race
(B) Grease
11) Install the circlip in the groove on DOJ outer
race.
NOTE:
• Assure the balls, cage and inner race are com-
pletely fitted in the outer race of DOJ.
• Exercise care not to place the matched position
of circlip in ball groove of outer race.
• Pull the shaft lightly and assure that the circlip is
completely fitted in groove.
12) Apply an even coat of the specified grease [20
to 30 g (0.71 to 1.06 oz)] to the entire inner surface
of boot. Also apply grease to shaft.
13) Install the DOJ boot taking care not to twist it.
NOTE:
• Inside of the larger end of DOJ boot and boot
groove shall be cleaned so as to be free from
grease and other substances.
• When installing the DOJ boot, position the outer
race of DOJ at center of its travel.
REAR DRIVE SHAFT
(A)
(B)
DS-00126
DS-00125
14) Put a new band through the clip and wind twice
in alignment with band groove of boot.
NOTE:
When tightening the boot, exercise care so that air
within boot is appropriate.
15) Tighten the band using the ST.
ST 925091000
NOTE:
Tighten the band until it cannot be moved by hand.
16) Tap on the clip with the punch provided at the
end of ST.
ST 925091000
NOTE:
Tap to an extent that the boot underneath is not
damaged.
17) Cut off the band with an allowance of about 10
mm (0.39 in) left from clip, and bend this allowance
over the clip.
NOTE:
Be careful so that the end of band is in close con-
tact with clip.
18) Fix up the boot on BJ in the same manner.
19) Extend and retract the DOJ to provide equal
grease coating.
DS-42
BAND TIGHTENING TOOL
DS-00132
BAND TIGHTENING TOOL
DS-00133