Subaru Impreza 2003 Service Manual page 1916

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MANUAL TRANSMISSION AND DIFFERENTIAL
1. BEVEL PINION GEAR BACKLASH
Measure the backlash between bevel gear and pin-
ion. If it is not within specifications, install a suitable
washer to adjust it.
NOTE:
Be sure the pinion gear tooth contacts adjacent
gear teeth during measurement.
ST1 498247001
MAGNET BASE
ST2 498247100
DIAL GAUGE
Standard backlash:
0.13 — 0.18 mm (0.0051 — 0.0071 in)
ST2
2. HYPOID GEAR BACKLASH
Set the ST1, ST2 and ST3. Insert the needle
through transmission oil drain plug hole so that the
needle comes in contact with the tooth surface at a
right angle and check the backlash.
ST1 498247001
MAGNET BASE
ST2 498247100
DIAL GAUGE
ST3 498255400
PLATE
Backlash:
0.13 — 0.18 mm (0.0051 — 0.0071 in)
ST3
NOTE:
If the backlash is outside specified range, adjust it
by turning the holder in right side case.
FRONT DIFFERENTIAL ASSEMBLY
ST1
MT-00285
ST2
ST1
MT-00293
5MT-108
3. TOOTH CONTACT OF HYPOID GEAR
Check the tooth contact of hypoid gear as follows:
Apply a uniform thin coat of red lead on both tooth
surfaces of 3 or 4 teeth of the hypoid gear. Move
the hypoid gear back and forth by turning the trans-
mission main shaft until a definite contact pattern is
developed on hypoid gear, and judge whether face
contact is correct. If it is inaccurate, make adjust-
ment. <Ref. to 5MT-109, ADJUSTMENT, Front Dif-
ferential Assembly.>
• Tooth contact is correct.
(D)
(A) Toe
(B) Coast side
(C) Heel
(D) Drive side
(A)
(C)
(B)
MT-00294

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