Subaru Impreza 2003 Service Manual page 2308

DRIVE SHAFT SYSTEM
7) Install the boot projecting portion to shaft groove.
(A) Boot
(B) Small boot band
(C) Shaft
8) Tighten the boot bands using the ST, torque
wrench and socket flex handle.
ST 28099AC000 BOOT BAND PLIER
(C)
(B)
(A)
(A) Large boot band
(B) Boot
(C) Torque wrench
(D) Socket flex handle
(E) BJ
Tightening torque:
Large boot band
157 N·m (16.0 kgf-m, 116 ft-lb) or more
Small boot band
133 N·m (13.6 kgf-m, 98 ft-lb) or more
9) Place the SFJ boot at the center of shaft.
10) Align the alignment marks, and then install the
trunnion on shaft.
FRONT DRIVE SHAFT
(A)
(B)
(C)
DS-00115
(D)
ST
(E)
DS-00116
DS-00110
11) Install the snap ring to shaft.
CAUTION:
Confirm that the snap ring is completely fitted
in shaft groove.
12) Fill 100 to 110 g (3.53 to 3.88 oz) of specified
grease into the interior of SFJ outer race.
13) Apply a coat of specified grease to free ring and
trunnion.
14) Align the alignment marks on free ring and trun-
nion, and then install the free ring.
CAUTION:
Be careful with the free ring position.
15) Align the alignment marks on shaft and outer
race, and then install the outer race.
16) Install the circlip in the groove on SFJ outer
race.
CAUTION:
Pull the shaft lightly and assure the circlip is
completely fitted in groove.
17) Apply an even coat of the specified grease 30
to 40 g (1.06 to 1.41 oz) to the entire inner surface
of boot.
DS-36
DS-00208
DS-00205