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Subaru IMPREZA 2004 Service Manual

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2004 IMPREZA SERVICE MANUAL

BODY SECTION

This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTICS)
AIRBAG SYSTEM
AIRBAG SYSTEM (DIAGNOSTICS)
SEAT BELT SYSTEM
LIGHTING SYSTEM
WIPER AND WASHER SYSTEMS
ENTERTAINMENT
COMMUNICATION SYSTEM
GLASS/WINDOWS/MIRRORS
BODY STRUCTURE
INSTRUMENTATION/DRIVER INFO
SEATS
SECURITY AND LOCKS
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)
EXTERIOR/INTERIOR TRIM
EXTERIOR BODY PANELS
AC
AC(diag)
AB
AB(diag)
SB
LI
WW
ET
COM
GW
BS
IDI
SE
SL
SR
EI
EB
G1870GE6

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Summary of Contents for Subaru IMPREZA 2004

  • Page 1: Body Section

    AC(diag) (DIAGNOSTICS) AIRBAG SYSTEM AIRBAG SYSTEM (DIAGNOSTICS) AB(diag) This service manual has been prepared to provide SUBARU service personnel SEAT BELT SYSTEM with the necessary information and data for the correct maintenance and repair of SUBARU vehicles. LIGHTING SYSTEM This manual includes the procedures...
  • Page 2 2004 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CRUISE CONTROL SYSTEM CC(diag) (DIAGNOSTICS) IMMOBILIZER (DIAGNOSTICS) IM(diag) G1870GE6...
  • Page 3: Table Of Contents

    SEAT BELT SYSTEM Page General Description ..................2 Pretensioner Connector ................6 Seat Belt Warning System ................7 Inspection Locations After a Collision ............10 Front Seat Belt ..................11 Rear Seat Belt...................13 Disposal of Pretensioner ................16...
  • Page 4: General Description

    General Description SEAT BELT SYSTEM 1. General Description A: COMPONENT 1. FRONT SEAT BELT SB-00111 Adjuster anchor ASSY Outer belt ASSY Tightening torque: N·m (kgf-m, ft-lb) Anchor cover Inner belt ASSY T1: 7.5 (0.76, 5.5) T2: 30 (3.1, 22) T3: 53 (5.4, 39) SB-2...
  • Page 5 General Description SEAT BELT SYSTEM 2. REAR SEAT BELT (SEDAN MODEL) SB-00113 Outer seat belt RH ASSY Center seat belt LH ASSY Tightening torque: N·m (kgf-m, ft-lb) Shoulder seat belt CTR ASSY Case center ELR T: 30 (3.1, 22) Outer seat belt LH ASSY SB-3...
  • Page 6 General Description SEAT BELT SYSTEM 3. REAR SEAT BELT (WAGON MODEL) SB-00115 Outer seat belt RH ASSY Center seat belt RH ASSY Tightening torque: N·m (kgf-m, ft-lb) Shoulder seat belt CTR ASSY Center seat belt LH ASSY T: 30 (3.1, 22) Outer seat belt LH ASSY SB-4...
  • Page 7 General Description SEAT BELT SYSTEM B: CAUTION • Do not disassemble or attempt to repair the pre- tensioner. If it is dented, cracked, or deformed, re- • Before starting, turn the ignition switch to OFF, place it with a new one. disconnect the battery ground cable and wait for 20 •...
  • Page 8: Pretensioner Connector

    Pretensioner Connector SEAT BELT SYSTEM 2. Pretensioner Connector A: OPERATION 1) How to disconnect: (1) Using a flat tip screwdriver, pull the push lock upward to unlock. AB-00478 (2) Pull the connector to disconnect from retrac- tor assembly. AB-00479 2) How to connect: Connect the connector in reverse order of discon- necting.
  • Page 9: Seat Belt Warning System

    Seat Belt Warning System SEAT BELT SYSTEM 3. Seat Belt Warning System A: WIRING DIAGRAM 1. LHD MODEL <Ref. to WI-248, LHD FOR EUROPE MODEL, WIRING DIAGRAM, Seat Belt Warning System.> 2. RHD MODEL <Ref. to WI-249, RHD FOR EUROPE MODEL, WIRING DIAGRAM, Seat Belt Warning System.> B: INSPECTION TROUBLE SYMPTOM: •...
  • Page 10 Seat Belt Warning System SEAT BELT SYSTEM Step Check CHECK HARNESS BETWEEN SEAT BELT Is the resistance more than 1 Go to step 7. Repair the open SWITCH AND CHASSIS GROUND. MΩ? circuit of harness Measure the resistance of harness between between seat belt seat belt switch and chassis ground.
  • Page 11 Seat Belt Warning System SEAT BELT SYSTEM Step Check CHECK HARNESS BETWEEN TCU AND Is the resistance less than 10 Repair the short of Go to step 15. Ω? SEAT BELT TIMER MODULE. harness. Measure the resistance between seat belt timer module harness connector and chassis ground.
  • Page 12: Inspection Locations After A Collision

    Inspection Locations After a Collision SEAT BELT SYSTEM 4. Inspection Locations After a Collision A: INSPECTION Check for the following, and then replace with new parts if necessary. • Center pillar lower garnish is discolored or cracked. • Wire harness and/or connector is damaged. SB-10...
  • Page 13: Front Seat Belt

    Front Seat Belt SEAT BELT SYSTEM 5. Front Seat Belt CAUTION: • Do not drop or apply any impact to the pre- A: REMOVAL tensioner. • Pretensioner and bracket should be treated 1. OUTER SEAT BELT ASSEMBLY as an assembly. Do not attempt to disassemble 1) Turn the ignition switch to OFF, disconnect the ground cable from battery, and wait for more than 2.
  • Page 14 Front Seat Belt SEAT BELT SYSTEM C: INSPECTION 1. OUTER SEAT BELT ASSEMBLY Check for the following, and replace with new parts if necessary. • Pretensioner is cracked or deformed. • Seat belt is slackened, bent, or frayed. Seat belt is abnormally wound or extended.
  • Page 15: Rear Seat Belt

    Rear Seat Belt SEAT BELT SYSTEM 6. Rear Seat Belt 4) Remove the rear shelf trim. <Ref. to EI-53, RE- MOVAL, Rear Shelf Trim.> A: REMOVAL 5) Remove the bolts, and then detach the seat belt. 1. OUTER SEAT BELT RH ASSEMBLY AND LH ASSEMBLY (SEDAN MODEL) 1) Remove the rear seat cushion.
  • Page 16 Rear Seat Belt SEAT BELT SYSTEM 6) Remove the bolts, and then detach the outer belt 6. CENTER SEAT BELT ASSEMBLY (WAG- side. ON MODEL) 1) Remove the rear seat cushion. 2) Remove the bolt, and then detach the center seat belt assembly.
  • Page 17 Rear Seat Belt SEAT BELT SYSTEM 5. SHOULDER SEAT BELT CTR ASSEM- 6. CENTER SEAT BELT ASSEMBLY (WAG- BLY (WAGON MODEL) ON MODEL) Install in the reverse order of removal. Check for the following, and replace with new parts if necessary. CAUTION: •...
  • Page 18: Disposal Of Pretensioner

    • Wrap the deployed pretensioner in an airtight vi- nyl bag, and then discard it. • If circumstances do not permit pretensioner de- ployment, contact a SUBARU dealer. B: OPERATION 1. DEPLOYING OF PRETENSIONER WHILE INSTALLED IN VEHICLE 1) Fold backrest all the way forward, and then move front seat all the way forward.
  • Page 19 Disposal of Pretensioner SEAT BELT SYSTEM 2. DEPLOYING OF PRETENSIONER AF- CAUTION: TER REMOVAL FROM VEHICLE • After deployment, pretensioner is especially hot. Leave it unattended for 40 minutes or long- 1) Fold the backrest all the way forward, and then move the front seat all the way forward.
  • Page 20 Disposal of Pretensioner SEAT BELT SYSTEM 8) Install the pretensioner on a wheel with tire. 11) Connect the other cable of deployment tool to Then, bundle three wire automotive harness [each the battery positive (+) terminal. Then deploy the with a sectional area of 1.25 mm (0.00194 sq in) or pretensioner.