Subaru Impreza 2003 Service Manual page 1905

2) Install the washer, snap ring and sub gear to 1st
driven gear.
3) Install the 1st driven gear, 1st baulk ring, gear
and hub assembly onto driven shaft.
NOTE:
• Take care to install the gear and hub assembly in
proper direction.
• Align the baulk ring and gear & hub assembly
with key groove.
4) Install the 2nd driven gear bushing onto driven
shaft using ST1, ST2 and press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Attach a cloth to the end of driven shaft to pre-
vent damage.
• When press fitting, align the oil holes of shaft and
bush.
ST1 499277200 INSTALLER
ST2 499587000 INSTALLER
5) Install the 2nd driven gear, inner baulk ring, syn-
chro cone, outer baulk ring and insert onto driven
shaft. (Except 1.6 L model)
(A) 2nd driven gear
(B) Inner baulk ring
(C) Synchro cone
(D) Outer baulk ring
6) Install the 2nd driven gear, 1st-2nd bulk ring and
insert onto driven shaft. (1.6 L model)
DRIVE PINION SHAFT ASSEMBLY
ST1
ST2
MT-00253
(D) (A)
(C) (B)
MT-00254
MANUAL TRANSMISSION AND DIFFERENTIAL
7) After installing the key on driven shaft, install the
3rd-4th driven gear using ST and press.
NOTE:
• Do not apply pressure in excess of 10 kN (1 ton,
1.1 US ton, 1.0 Imp ton).
• Align the groove in baulk ring with insert.
ST 499277200
8) Install a set of roller bearings onto the driven
shaft using ST and press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
ST 499277200
9) Position the woodruff key in groove on the rear
of driven shaft. Install the 5th driven gear onto driv-
en shaft using ST and press.
NOTE:
Do not apply pressure in excess of 10 kN (1 ton, 1.1
US ton, 1.0 Imp ton).
ST 499277200
5MT-97
INSTALLER
ST
MT-00255
INSTALLER
ST
MT-00256
INSTALLER
ST
MT-00257