Countershaft Inspection - Honda S2000 Service Manual

Manual Transmission
Gountershaft lnspection
1. Inspect the gear surface and the bearing surface for
w e a r a n d d a m a g e .
2. fMeasure the countershaft at points A. B, C, and D. lf
any part of the countershaft is less than the service
limit, replace it with a new one.
Standard:
A (Rear cover end needle bearing contact areal:
3 0 . 0 2 0 3 0 . 0 2 9 m m ( 1 . 1 8 1 9 - 1 . 1 8 2 2 i n . )
B (Transmission housing end needle bearing
contact areal:
3,1.002 34.018 mm (1.3387 1.3393in|
C l2nd gear contast area):
'tr3.98i[ 44.000 mm |'1.7317 1.1323 in.l
D {Clutch housing end ball beafing contact areal:
28.002 - 28.015 mm 11.1024- 1.1030 in.l
Service Limit:
A: 29.97 mm (1.180 in.)
B: 33.95 mm (1.337 in.)
C: /8.93 mm (1.730 in.l
D: 27.95 mm 11.100 in.l
Rear cover
e n d
13-40
3. Inspectfor runout by supporting both ends of
countershaft. Rotate the countershaft two complete
revolutions when measuring the runout. lf the
runout is more than the service limit, reDlace the
countershaft with a new one.
Standard; 0.02 mm (0.001 in.) max.
Service Limit: 0.05 mm (0.002 in.)