Honda S2000 Service Manual page 428

Manual Transmission
Mainshaft Assembly Clearance Inspection {cont'd)
4. Measure the clearance between 4th gear (A) and
d i s t a n c e c o l l a r ( B ) . l f t h e c l e a r a n c e i s m o r e t h a n t h e
service limit, go to step 5.
Standard: 0.06-0.19 mm {0.002-0.007 in.}
Service Limii: 0.3 mm 10.012 in.)
B
Measure distance O on the distance collar.
. l f d i s t a n c e O i s n o t w i t h i n t h e s t a n d a r d , r e p l a c e
the distance collar with a new one.
. l f d i s t a n c e O i s w i t h i n t h e s t a n d a r d , g o t o s t e p 6 .
Standard; 32.03-32.08 mm {1.261 1.253 in.l
13-28
6. fMeasure the thickness of 4th gear.
. l f t h e t h i c k n e s s o f 4 t h g e a r i s l e s s t h a n s e r v i c e
limit, replace 4th gear with a new one.
. lf the thickness of 4th gear iswithin the service
limit, replace the 3rd/4th synchro hub with a new
o n e .
Standard: 31.89 31.97 mm (1.256 1.259 in.l
Service Limit: 31.77 mm {1.251 in.)
7 . Measure the clearance between 5th gear (A) and
the distance collar (B). lf the clearance is more than
the service limit, go to step 8.
Standard: 0.06-.0.19 mm (0.002-0.007 in.l
Service Limit: 0.3 mm {0.012 in.}
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